山东商业广场钢框架、钢桥安装施工方案（鲁班奖） 214页

XX广场发展项目地上部分钢结构安装方案编制单位：XX广场项目部编制日期：2010年2月27日13 目录一．地上部分钢结构安装总思路31.1地上钢结构工程概况31.2钢结构施工安装特点分析4二．地上部分钢结构安装机械及劳动力计划52.1吊装设备的选择及布置52.2钢结构安装机械设备52.3钢结构安装劳动力72.4钢结构安装进度计划82.5塔吊的技术参数102.6施工平面布置13三．钢结构安装143.1小钢桥的安装143.2中间钢桥的安装283.3屋面钢结构的安装37四．钢结构测量及施工监测514.1测量的基本内容514.2主钢梁组装测控技术514.3主钢梁变形观测534.4钢结构高空吊装技术保证措施53五．钢结构焊接565.1钢结构高空焊接及消除温差效应的质量保证措施56六．压型钢板及栓钉施工746.1压型钢板的安装806.2栓钉施工82七．高强螺栓施工857.1高强螺栓安装方案85八．防火涂料施工888.1施工工艺流程888.2防火涂料施工要求908.3防火涂料施工方法908.4防火涂料施工工艺91九．安全生产与文明施工管理919.1安全生产与文明施工管理919.2文明施工管理106附图1108附件1109附件2129附件318513 一．地上部分钢结构安装总思路1.1地上钢结构工程概况地上部分钢结构主要分为3大部分:小钢桥、中间天桥结构、屋面钢结构。小钢桥结构从3层起至6层，跨度为50米，钢构件多为矩形，最大截面为1600*1000*40mm，总重量为1600t。中间天桥桥结构从±0米层起至屋面，在3层、5层、6层有连接东西向的通道，最大截面为箱型柱1500*1750*40（1991kg/m）、箱型梁1750*2000*30（1738kg/m）、箱型梁2000*800*40（1708kg/m）。屋面结构为门式钢架，分布于西北角和东南角。屋面构件最大截面形式为箱型柱、梁800*1800*30（1196kg/m）。见下方各钢结构部分分布：主钢材材质为Q345B，全熔透及对接焊缝为二级，角焊缝为三级。连接螺栓为10.913 级扭剪型高强螺栓。构件表面采用喷砂除锈，除锈等级为Sa2.5。南桥钢结构柱防火极限2.5小时,梁2.5小时,其他构件1.0小时;中间搭桥钢结构柱防火极限3.0小时,梁2.0小时,其他构件1.0小时;屋面钢结构柱防火极限2.5小时,梁1.5小时,其他构件1.0小时。外露柱采用露天防火涂料，其他构件采用薄型防火涂料。1.2钢结构施工安装特点分析钢结构施工安装特点分析见表钢结构施工安装特点分析表安装特点分析具体内容大工程量整个钢结构工程占地面积大，设计用钢量大，施工吊装作业面广。协调量结构体系为现浇钢筋混凝土框架剪力墙结构。地下每层钢柱平均约175件,钢柱、钢梁需外包混凝土。每层钢筋混凝土柱、梁数量很多，存在钢结构与混凝土施工形成交叉作业，故安装施工协调要求较高。单根构件重量钢结构构件重量大，所需吊装设备作业半径较大，吊装机具选择要求高，安装难度较大。难施工阶段的结构验算、控制和监测为了确保结构在施工阶段全面受控，必须建立贯穿施工全过程的施工控制系统，以信息化施工为主要控制手段，并根据结构验算和分析结果，对结构温度、结构应力和变形的特征点进行施工监测。施工监测宜与结构的健康监测相结合。安全防护绝大部分均为高空作业，如何设计合理的安全操作系统，包括垂直登高、水平通道、作业平台和防坠隔离措施等是安全生产的基本保证。设计这一安全操作系统，除安全可靠外，尚须兼顾周转方便，校正、焊接等设备的放置，超高空作业中改善人员心理状态视觉屏障的设立以及防风防雨措施等。高空焊接质量钢结构构件连接主要采用全位置等强对接焊，焊接要求高，焊接工作量大，焊接操作条件差。因此，选择合理的焊接手段、工艺参数和焊接工程的组织至关重要，事关结构施工质量和进度。而合理的焊接顺序对结构变形的控制亦不容忽视。13 结构（构件）在安装过程中的稳定问题由于本工程天桥及屋面造型支撑柱大部分为独立柱，屋面钢梁跨度大,最大达到60米。因此，在施工荷载、风荷载等作用下，结构在施工该阶段的任一时刻，如何确保结构稳定亦是关键问题之一。合理的吊装顺序和有效的临时支撑系统则是必不可少的施工措施。起重设备的选择、布置和吊装单元的划分根据钢结构施工的周边环境条件，选择合理的起重机机型、数量和布置位置，满足大半径的结构安装和施工进度要求，是钢结构安装的基础条件之一。塔式起重机拆除也是一个难题。因结构构件的体量较大，形式多样，单件重量重，如何合理划分吊装单元，充分利用起重设备的性能，并减少高空散装和高空焊接，提高安装效率，是应首先考虑的问题。由于各专业交叉施工多，如何协调钢结构吊装与其他专业吊装在塔吊运用上关系也至关重要。根据该工程钢结构的结构形式和特点，我司将采取搭设临时刚性支撑，高空拼装的方法进行钢结构安装。二．地上部分钢结构安装机械及劳动力计划2.1吊装设备的选择及布置根据楼层钢柱、钢梁、天桥及屋面钢结构结构特征及其分布情况，考虑6台塔吊来完成钢结构的安装。根据现场的实际情况,钢构件的运输车主要停靠在黑虎泉西路,所以钢构件的卸车主要通过南面4#塔吊MC480来卸车。根据现场的劲性钢柱、钢桥、屋面钢结构的分布及布置，再综合现场场地条件及施工进度计划安排，计划从地下室一层起布置6台塔吊来负责钢结构安装。见下方:塔吊平面布置图2.2钢结构安装机械设备钢结构安装机械设备表序号设备名称规格型号功率KW数量国别产地用途备注1塔吊MC4801302川建钢构件吊装2塔吊H3/36B1252川建钢构件吊装13 3塔吊K50/501302川建钢构件吊装4CO2气体保护焊机CPX-6003620北京钢结构焊接5直流焊机ZX5-5004010上海钢结构焊接6焊条烘干箱XZYH-100121南通焊条烘干7恒温箱NC202-321南通焊条/焊接保温8初拧电动扳手GSR72E12日本高强螺栓紧固9终拧电动扳手M2012日本高强螺栓紧固10功率扳手8-150P1日本高强螺栓紧固测试11倒链15吨6上海钢结构校正12倒链10吨6上海钢结构校正13气割设备6南京金属切割14防火涂料喷涂设备4四川防火涂料施工15空压机ZV－10/1.013南京气刨、喷涂施工测量器具、检测工具配置表序号设备名称规格型号数量国别产地用途备注1全站仪LeicaTC20031瑞士徕卡平面控制测量2电子水准仪ZeissDini101美国天宝高程控制测量3激光准直仪LeicaZL1/1瑞士徕卡平面控制点传递4经纬仪J25苏州苏光钢柱垂直度测量5水准仪S22苏州标高测量6钢卷尺50m4宁波轴线排尺放样7焊缝检验尺中号4上海焊缝检测8风速/风向仪ZCF-30～60m/s4上海整个施工过程13 9红外线测温仪TES1326-20～500℃4上海焊接过程10游标卡尺125mm2上海构件检验11手持式测距仪HD502美国距离测量12超声波探测仪CTS2南通焊缝无损检测13钳形电流表600A1南京焊接电流检测14测厚仪3上海防腐、防火涂料检测2.3钢结构安装劳动力钢结构安装劳动力表序号工种人数1起重工182铆工123测量工64电焊工385气焊工86无损检测27电工48架子工369油漆工610防火涂料1212辅助工16合计15813 2.4钢结构安装进度计划此计划已经和土建进度计划调整一致，并将施工部位进行过整体协调，在交叉作业过程中不会对影响其他工序的施工。13 13 2.5塔吊的技术参数本工程钢结构工程量大、工期紧。根据构件的布置及重量选择6台塔吊。2台K50/50，其中1台为70米臂长，另1台为60米臂长；2台H3/36B，臂长分别为60米和55；2台MC480，2台臂长为70米。钢构件单件最重量为15t,最重构件的安装位置都在各塔吊的最大起重范围内，满足起重要求。小钢桥、中间钢桥及屋面的钢构件总数为13000件，按照每台塔吊每天20吊次，周期4个月，6台塔吊可以吊装14400件，满足钢结构安装工期要求。编制了《群塔作业施工方案》，严格按照方案要求进行施工。K50/50外形尺寸塔吊性能见图：13 K50/50塔吊性能表13 塔吊H3/36B外型尺寸及性能表13 MC480塔吊性能表（最大起重量为25t）2.6施工平面布置在每个塔吊的起重区域分别设置有钢结构堆场,具体分布位置见方案末尾附图113 三．钢结构安装3.1小钢桥的安装3.1.1小钢桥的概况南面小钢桥位于PS-PP轴线/P12-P19轴线之间,在3F、4F、5F、6F层设置有连接东西和南北向的通道。小钢桥跨度为50m,东西方向连接的为1600*1000*40的矩形大梁，两层大梁之间设置有箱型柱，见下图：小钢桥模型小钢桥结构构件截面及单重见表：小钢桥构件截面尺及单位重量表序号截面单重(kg/m)梁号/柱号图号1矩形1600*1000*401582L1801～8052矩形1400*1000*401456Z1801～8053矩形300*300*20176L3801～8054矩形800*2000*401708L4801～8055矩形1000*1000*30914Z2801～805214 6H350*220*8*1262CL1801～805各构件的长度及较大构件重量见表：小钢桥构件各型号及单重表序号构件编号长度(m)单重(吨)图号1L1-146.32801～8052L1-257.91801～8053L1-357.91801～8054L1-457.91801～8055L1-546.32801～8056L1-646.32801～8057L1-757.91801～8058L1-857.91801～8059L1-946.32801～80510L1-1057.91801～80511L3101.76801～80512L4915.4801～80513Z148801～80514Z232.7801～80515CL1100.6801～8053.1.2南面小钢桥钢梁的分段根据塔吊的起重能力及构件与塔吊的距离，考虑梁L1的分段。根据塔吊的起重能力，将L1分为10段来制作安装。。214 小钢桥分段点及塔吊布置图3.1.3小钢桥安装前的准备1安装前的准备工作1)、技术准备熟悉图纸及相关规范，参加图纸会审，并做好施工现场调查记录。2)、基准点交接与测放复测土建地下结构施工部门提供的基准点，并以此为依据，进行钢结构基准线和轴线的放线和测量，并作好交接手续。3)、各种设备机具的准备准备好各种机具、设备、工具、材料进场计划，根据施工进度进行进场，满足施工要求。制作吊笼等钢结构安装专用工具，方便施工。4)、现场拼装胎架的准备由于塔吊的起重能力及构件运输的限制,钢梁L1、L2需要在高空拼装,所以在拼装前需要搭设好临时支撑,以保证安装的安全、质量和进度。由于南面小钢桥底面从3F起，而南面小钢桥在3F层下无建筑物，所以拼装胎架从地面±0米起开始搭设，至南面小钢桥底面。根据南钢桥深化设计图，钢梁L1、L2有16处分节，位置如下：214 由于南面小钢桥整体重达1400t，我司考虑采用截面为H500*500*20*20、H800*500*20*30型钢作为支撑立柱，因此需要在3层钢梁对接处所对应的首层混凝土柱、梁上面增设埋件。埋件的布置、规格详见下图：埋件布置位置均分布在混凝土梁上，混凝土梁下方的楼层中局部再加上钢管支撑。214 完成后，开始安装支撑，支撑的布置如下：支撑的做法及节点如下：214 定位马板临时连接板对于每根构件都有与其他构件相连接的连接板或定位马板，便于微调构件的相对位置。枕木布置为2层，每个对接处每层的布设范围为6米*6米，枕木采用200mm*250mm，长度为3米一根，每个对接处采用20吨千斤顶2个。3.1.4小钢桥施工顺序小钢桥采用MC480塔吊安装，主梁采用高空拼装，拼装连接采用底部搭设胎架高空组对、焊接的方法完成。吊装钢丝绳采用￠36mm直径，长度2米的10根，10个10吨的卡环。1)、南面小钢桥的安装顺序214 小钢桥共4层，大体安装顺序为3层钢梁→3层和4层之间的钢柱→4层钢梁→4层和5层之间的钢柱→5层钢梁→5层和6层之间的钢柱→6层钢梁。每层之间的钢梁按照先主梁后次梁，后节点处的钢梁；由低到高,下层的梁及支撑形成一个整体后,校正焊接完毕后才进入下一层的安装。分段的小钢桥大梁安装步骤见图如下:混凝土柱临时支撑安装3层第一节大梁与临时支撑固接分段的小钢桥大梁临时支撑安装3层第二节大梁与临时支撑固接214 安装3层第其余大梁与临时支撑固接临时支撑柱脚周围安放防撞石墩以免车辆撞击。临时支撑间距达到6m足够通过运输车辆，保证其他工序的供料保证。临时支撑顶部设置沙箱，沙箱顶住钢梁底部，采用控制流沙的速率来控制钢梁的标高。临时支撑在整个小钢桥安装完成后拆除。安装4层钢柱与大梁214 安装4层大梁与框架梁安装完成小钢桥小钢桥的卸载每层主钢梁安装完成以后需要卸载。卸载过程中主要采用千斤顶，分12个点整体进行卸载。主钢梁整体卸载进程中会发生较大的内力重分布，并逐渐过渡到设计状态。卸载原则主钢梁卸载施工以结构计算分析为科学依据，以结构安全为宗旨，以协同受力为核心，以实时监控为手段，以做好每个细节为要求。同时遵循“变形协调，卸载均衡”的原则，不可造成局部、整体失稳，通过施工验214 算，保证“平稳过渡”，必要时对有关构件进行临时加强。卸载条件主钢梁校正、焊接完成，整个主钢梁安装就绪；整个主钢梁的变形在控制范围内；卸载点的操作平台、施工机具准备就绪。为了控制释放卸载速度，规定每个千斤顶的速度调整到一致，待检测后重新得到卸载指令后，方可进行下一个动作。释放卸载时至少安排若干卸载作业小组，每组由2人负责监控。释放卸载过程中要有严密的组织管理措施和齐全有效的通讯联络装备，以确保释放卸载过程中的同步操作和统一指挥。释放卸载量的控制根据计算，本工程各支撑点选用20t液压千斤顶共15个，释放的高度由临时支撑上设置预先的刻度进行控制。掌握各次释放卸载量，并以转数为初步控制量，以测量的螺杆高度为精确控制量，释放卸载量的允许误差控制在1mm以内。每次释放卸载后，应测量卸载点的标高，以确定下一次释放卸载的调整值。见下卸载过程：横向临时支撑首先在临时柱顶设千斤顶主钢梁临时支撑柱千斤顶临时螺旋支托214 将千斤顶顶升至钢梁下方横向支撑上千斤顶将临时螺旋支托降低，使其完全脱离横向临时支撑。降低螺旋支托214 降低千斤顶，使小钢桥主钢梁降至设计高度，完成卸载。小钢桥临时支撑计算及各杆件受力计算详见方案末尾附件1.箱型大梁及短钢柱安装工艺及相应措施钢梁分段后，每段的重量都在20吨以内，所以每段均通过塔吊MC480完成。每段钢梁吊装采用吊耳起吊，每段钢梁设置4个吊耳（吊耳材质Q345B），钢梁、钢柱吊装及吊耳见图。南小钢桥钢梁吊耳示意图214 南小钢桥钢梁吊装示意图南小钢桥钢柱吊装示意图214 南小钢桥钢柱、钢梁吊耳示意图3)、小钢桥的安装节点小钢桥安装节点见图。南小钢桥支座与大梁节点214 南小钢桥工地拼接节点3.2中间钢桥的安装3.2.1中间钢桥概况中间天桥桥结构从±0米层起至屋面，在3层、5层、6层有连接东西向的通道，最大截面为箱型柱1500*1750*40（1991kg/m）、箱型梁1750*2000*30（1738kg/m）、箱型梁2000*800*40（1708kg/m）。中间钢桥采用高空拼装的方法进行钢结构安装。中桥钢结构整体模型214 3.2.2中间钢桥安装前准备工作及分段1)、技术准备熟悉图纸及相关规范，参加图纸会审，并做好施工现场调查记录。2)、基准点交接与测放复测土建地下结构施工单位提供的基准点，并以此为依据，进行钢结构基准线和轴线的放线和测量，并作好交接手续。3)、各种设备机具的准备准备好各种机具、设备、工具、材料进场计划，根据施工进度进行进场，满足施工要求。制作吊笼等钢结构安装专用工具，方便施工。钢丝绳和卸扣的选择根据中桥构件重量选择以下钢丝绳及卸扣（屋面及小钢桥吊装用钢丝绳及卸扣同样参照此表格）6×37＋1钢丝绳主要数据直径mm钢丝断面积/mm2参考重量（㎏100m）钢丝公称抗拉强度/（Kgmm2）钢丝绳钢丝170180钢丝绳破断拉力/㎏安全系数钢丝绳破断拉力/kg安全系数5858钢丝绳许用拉力/kg钢丝绳许用拉力/kg24.01.1210.87198.23580071604775613507800487526.01.2250.95235.94265085305331725009280580028.01.3294.52276.8500501001062568250010890680630.01.4341.57321.1580501161072569135012630789332.51.5392.11368.666650133308331145009062弓形卸扣美标G209技术型号/in额定载荷/t参数/㎜重量KgABCDEFGH7/86.5036.625.484.122.457.953.1102.4148.11.6418.5042.928.795.325.468.360.5119.1166.62.2811/89.5045.031.8108.029.573.968.3131.1189.73.3611/412.0051.635.1119.132.882.676.2146.1209.64.3113/813.5057.238.1133.436.192.284.1162.1232.76.1411/217.0060.541.4146.139.198.692.2174.8254.07.80214 4)、现场临时支撑的安装在首层梁上放置临时支撑用的预埋件由于天桥是在3F、4.5F、6F楼层由连接东西方向的通道，而且3F、4.5F、6F楼层的主梁重量都超过20吨，长度超过15米，最长达到32米，考虑分段后，钢梁需要在高空拼装、焊接，拼装焊接处搭设临时支撑，临时支撑从首层楼板开始,一直到中间钢桥3层钢梁下方,临时支撑中间钢桥3层钢梁,见下临时支撑埋件布置图:中桥首层柱脚临时支撑埋件临时支撑埋件布置图中间钢桥的分段214 由于中间钢桥结构形式比较复杂，我们根据结构的特点将中间钢桥分为屋面部分及四个立面单片来进行分段:分段处214 分段处分段处中间钢桥钢构件分段立面图中间钢桥钢构件分段立面示意图3.2.3中间钢桥施工顺序该部分的结构安装随着土建的进度及时的将6层以下的钢柱、钢梁安装214 。6层以上的屋面结构待6层楼板完成后才开始安装。中桥钢桥安装中桥安装步骤如下:中间钢桥斜钢管临时支撑钢管1.首先安装临时斜支撑(红色)支撑8根从首层起的斜钢管(橙色)。214 竖直临时支撑2.安装竖直临时支撑,用于支撑3层主钢梁。3.安装3层主框架梁214 4.安装3层次梁和4层斜钢柱5.安装5层钢梁和5层斜柱214 6.安装6层钢梁6.完成中桥钢结构的安装考虑安装时方便工人操作，搭设操作脚手架的脚手架钢管￠48*3.5。中间钢桥临时支撑及相关构件计算详见方案末尾附件2.214 3.3屋面钢结构的安装3.3.1屋面钢结构概况屋面钢结构分为三部分,西屋面钢结构、东屋面钢结构。东西屋面钢结构见下图西北屋面钢结构东南屋面钢结构屋面钢结构主要分布在整个建筑的东南及西北结构的上部。屋面钢结构的主要结构形式为两端绞接的门式钢架加联系梁连接，钢架柱分别为GZ1（SC1）、SC2、SC3,截面规格为800×1800/800×30、∮1250×20、1200×2000/1000×30。钢梁编号为GL1～GL12，其中GL6、GL9、GL11为大跨度的钢架主梁，其余的为钢架间次梁，具体位置示意图如下：214 西北屋面钢结构布置图东南屋面钢结构3.3.2屋面钢结构构件安装准备工作及措施214 屋面钢结构构件的型号及重量见表：屋面钢结构型号及重量表序号截面单重(kg/m)梁号/柱号备注1矩形800*1000*30820GL12矩形600*600*30537GL23矩形800*1400/1000/1400*301008GL34矩形400*400*20239GL45矩形600*1200/800*30820GL56矩形800*2000/1300*301291GL67矩形600*2000*301196GL78矩形500*500*20301GL89矩形600*1200/1000/1200*30820GL910矩形600*1200*30820GL1011矩形800*1800/800*301196GZ1、SC112￠1250*20607SC213矩形1200*2000/1000*301479SC314矩形1200*2000*301479GL1115矩形800*800*30725GL1216矩形1200*800*3091417￠1000*3071818矩形800*800/1200*3091419￠800*3057020矩形600*600*30364屋面较重构件的重量见表屋面较重构件表序号梁号/柱号长度(m)单重(kg/m)构件重(kg)制作分段要求1GL17.88206396整体制作2GL28.45374510整体制作3GL36.410086451整体制作4GL413.82393298整体制作5GL510.88208856整体制作6GL647.4129161193分段制作7GL719.8119623681分3段制作(见分段图)8GL89.53012860整体制作9GL92982023780分3段制作(见分段图)10GL101882014760分2段制作(见分段图)11GZ1、SC1约15119617940分2段制作12SC2约156079105整体制作13SC3约47147969513分4段制作214 14GL1146.5147968773分4段制作(见分段图)15GL126.97255002整体制作16矩形1200*800*301591413710分2段制作17￠1000*30137189334整体制作18矩形800*800/1200*30约1591417940分2段制作19￠800*3022.557012825分2段制作20矩形600*600*307.43642693整体制作考虑运输因素,构件每段的长度尽量控制在15米以内,在满足塔吊的起重能力的情况下,尽可能保证最长,以减少工地拼装接头。具体分段见下图。西北屋面钢构件分段示意图214 东南屋面钢构件分段示意图钢梁在屋面进行拼装时，应按照设计图纸要求L/500进行起拱，见下图：拼装时，要在平整的地面上，根据装配顺序和装备位置拼装。柱角应被固定，钢柱、钢梁、支架的连接应使用螺栓。预拼时要搭设临时的小胎架并设置卡具，以控制钢梁的变形。214 在胎架上设置卡具，控制钢梁在拼装过程中的变形根据屋面钢结构的结构特点，该部分的结构安装随着土建的进度及时的将6层以下的钢柱、钢梁完成。6层以上的柱、梁待6层楼板完成后才开始安装。总体安装顺序是由低到高，由中间天桥往两边，先柱后梁，相邻的两柱安装完成后，及时连接两柱之间的钢梁。钢柱与钢梁连接节点如下：屋面钢结构安装的措施由于屋面钢结构钢柱是从六层楼面上214 起，采取在钢柱顶设置提升系统，将屋面钢梁进行拼装后整体提升的方法进行安装。从首层起的8根钢柱先用临时硬性支撑固定，并调节钢柱的倾斜角度，控制安装精度。钢柱柱脚安装措施钢柱柱脚与砼主体的连接方式为铰接，铰支座安装前，在铰支座的基础位置上测放支座底板的中心控制线，作好标记。第一段钢柱安装时，采用硬性支撑加调节丝杆来固定调节钢柱的倾斜度及就位位置，如下示意图：钢柱柱脚安装临时固定示意图支撑断面如下示意图：钢柱柱脚支撑截面在支撑和楼板连接处,需要预埋钢板,钢板厚度14mm。214 计算机控制液压同步提升技术1）概述计算机控制液压同步提升系统由钢绞线及提升油缸集群（承重部件）、液压泵站（驱动部件）、传感检测及计算机控制（控制部件）和远程监视系统等几个部分组成。钢绞线及提升油缸是系统的承重部件，用来承受提升构件的重量。用户可以根据提升重量（提升载荷）的大小来配置提升油缸的数量，每个提升吊点中油缸可以并联使用。本工程采用的提升油缸有60吨、20吨两规格，均为穿芯式结构。钢绞线采用高强度低松弛预应力钢绞线，公称直径为15.24mm，抗拉强度为1860N/mm，破断拉力为260.7KN，伸长率在1％时的最小载荷221.5KN，每米重量为1.1Kg。钢绞线符合国际标准ASTMA416－87a，其抗拉强度、几何尺寸和表面质量都得到严格保证。液压泵站是提升系统的动力驱动部分，它的性能及可靠性对整个提升系统稳定可靠工作影响最大。在液压系统中，采用比例同步技术，这样可以有效地提高整个系统的同步调节性能。传感检测主要用来获得提升油缸的位置信息、载荷信息和整个被提升构件空中姿态信息，并将这些信息通过现场实时网络传输给主控计算机。这样主控计算机可以根据当前网络传来的油缸位置信息决定提升油缸的下一步动作，同时，主控计算机也可以根据网络传来的提升载荷信息和构件姿态信息决定整个系统的同步调节量。2）提升同步控制原理主控计算机除了控制所有提升油缸的统一动作之外，还必须保证各个提升吊点的位置同步。在提升体系中，设定主令提升吊点，其它提升吊点均以主令吊点的位置作为参考来进行调节，因而，都是跟随提升吊点。主令提升吊点决定整个提升系统的提升速度，操作人员可以根据泵站的流量分配和其它因素来设定提升速度。根据现有的提升系统设计，最大提升速度不大于6米/小时。主令提升速度的设定是通过比例液压系统中的比例阀来实现的。在提升系统中，每个提升吊点下面均布置一台激光测距仪，这样，在提升过程中这些激光测距仪可以随时测量当前的构件高度，并通过现场实时网络传送给主控计算机。每个跟随提升吊点与主令提升吊点的跟随情况可以用激光测距仪测量的高度差反映出来。主控计算机可以根据跟随提升吊点当前的高度差，依照一定的控制算法，来决定相应比例阀的控制量大小，从而，实现每一跟随提升吊点与主令提升吊点的位置同步。214 为了提高构件的安全性，在每个提升吊点都布置了油压传感器，主控计算机可以通过现场实时网络监测每个提升吊点的载荷变化情况。如果提升吊点的载荷有异常的突变，则计算机会自动停机，并报警示意。3）提升动作原理提升油缸数量确定之后，每台提升油缸上安装一套位置传感器，传感器可以反映主油缸的位置情况、上下锚具的松紧情况。通过现场实时网络，主控计算机可以获取所有提升油缸的当前状态。根据提升油缸的当前状态，主控计算机综合用户的控制要求（例如，手动、顺控、自动）可以决定提升油缸的下一步动作。使用液压提升系统时候应注意以下几方面内容：1.提升前对设备进行全面检查2.意外停电设备将自锁3.起风时注意在两侧设置钢丝绳，放置钢梁摆动过大4.吊装钢梁时清理钢梁表面的杂物，防止高空坠物提升原理：214 钢绞线液压提升装置示意图：伸缩缸3.3.2屋面钢结构构件安装顺序1）提升部分刚架的安装首先进行钢柱、提升油缸支撑结构的安装，吊装钢柱的第一分段钢柱，校正后将硬性支撑与预埋钢板进行焊接，接着安装第二分段钢柱及横梁，最后安装最后一段钢柱、支撑及联系梁及提升油缸支撑结构。钢柱安装完成后就可进行钢梁的地面拼装及提升工作，刚架横梁最重为69吨，安装1.5倍安全系数考虑，采用两台60吨液压提升油缸可满足提升动力要求。具体安装步骤如下：214 第一步,随着土建的施工进度,第一段钢柱安装;第二步,完成第二段钢柱及钢柱之间的连接钢梁的安装;214 第三步,随着土建的施工进度,完成第三段钢柱、支撑及钢柱之间的连接钢梁的安装;液压提升系统第四步,油缸支撑及油缸安装;214 第五步,钢梁整体提升;第六步,提升其它钢梁;214 第七步,安装六层的钢柱及提升钢柱间的连接钢梁，在钢柱外侧加固临时支撑（绿色）临时支撑第八步,安装六层的钢柱及提升钢柱间的连接钢梁，在钢柱外侧加固临时支撑（绿色）214 第九步,安装六层其余钢柱，提升屋面大钢梁，在屋面大钢梁安装好之后，安装柱间联系钢梁在西屋面钢结构的安装同时，东屋面钢结构按照相同的方法完成安装根据临时支撑和实际钢梁加工分段并加施工荷载建立计算模型并分析，详见方案后附件3四．钢结构测量及施工监测4.1测量的基本内容钢结构测量工作内容包括：主钢梁直线度控制，标高控制，变形观测、提升同步监控、胎架的二次定位等。4.2主钢梁组装测控技术测控方案的基本构思1)直线度控制：考虑到钢梁下翼缘中心线在水平面上投影为一直线，管外边投影线对称于下翼缘中心线，对称线间距等于弦管直径，故直线度的控制依据可考虑以下翼缘入手。2)主钢梁标高控制：随着钢梁高度的变化，钢梁上各点标高也相对发生变化，因此，正确的控制其标高至关重要，根据钢梁分段示意图可选定下翼缘节点与标高控制点。3)上弦平面水平控制：与主钢梁下翼缘空间位置确定后，重点上弦平面的水平度控制。4)214 下挠变形观测：通过对主钢梁脱离胎架前后若干节点标高变化的观测，测定主钢梁下挠变形情况。5)激光控制点位的布置：根据土建±0.000m层测放的建筑轴线，利用直角坐标法，选定四个激光控制点，并在楼地面作好永久标记。6)铺设测量操作平台：在每个承重架上用木方、七夹板铺设平台。此平台的铺设必须满足仪器架设时的平稳要求。7)下翼缘中心线的投测：把激光铅直仪分别架设在四个已经精密测定的激光控制点上，垂直向上引测激光控制点到铺设好的平台之上，并做好点位标记，然后在平台上经莱卡TC2002全站仪进行角度和距离闭合，精度良好，边长误差控制在1/30000范围内，角度误差控制在6"范围内。四个控制点位精度符合后，分别架设仪器于主控制节点处，将中心线测设在每个测量平台上，并用墨线标示。测量平台放线示意图8)下翼缘控制节点的投测：由于每榀钢梁分5段进行组装，故每段都必须做好节点控制，根据钢梁分段情况，节点作为控制依据。参照土建建筑轴线网，选定定位轴线作为控制基线，在此基线上通过解析法找出控制节点的投影与基线的交点，然后分别将这些交点投测到平台之上，并与下翼缘杆中心线投影线相交，即得到下翼缘控制节点在水平面上的投影点。这样每榀钢梁直线度控制就以测量平台上所测设下翼缘中心线为依据，通过吊线锤的方法来完成。直线度控制目标为5mm。9)主钢梁标高控制：由于主钢梁空间变化，其高214 差变化相当大，需多次架设仪器进行测定。为此，我们在各轴线测量操作平台上垂挂大盘尺，通过苏-光DSZ2高精度水准将后视标高逐个引测至每个测量操作平台上的某一点，做好永久标记。用此作为测量操作平台上标高控制时后视点之用。根据引测各标高后视点，分别测出平台上相应下翼缘控制节点标记点位之实际标高，然后和相应控制节点设计标高相比较，即得出测量平台上控制节点标记与理论上设计之相应控制节点高差值，明确标注于测量平台相应节点标记点，以此作为主钢梁分段组装标高的依据，标高控制目标为±10.0mm。10)上弦平面水平控制：水平尺，经调校合格后交付使用，配合支承于上弦杆下面的液压千斤顶进行微处理，达到准确控制上弦平面水平误差的目的。4.3主钢梁变形观测在每榀钢梁组装完毕之后，对所有观测点位进行第一次标高观测，并做好详细记录，待主钢梁脱离承重架之后，再进行第二次标高观测，并与第一次观测记录相比较，测定主钢梁的变形情况。变形观测由于主钢梁静荷载自重影响，将出现不同程度的下挠现象，需在主钢梁标高控制时作相应的调节对策.即根据沉降报告相应的进行标高补偿,以保证主钢梁空间位置的准确性.4.4钢结构高空吊装技术保证措施影响结构安装精度的因素非常多，除钢结构构件的制作精度必须保证外，在安装过程中还应抓住以下几个关键：测量1）设置测量基准网精确测量是保证结构安装精度的前提。为了提高测量精度，首先应合理设置测量的基准网，它包括场内和场外两部分，平面和空间相结合，并组成一个系统，定期复测，校核合格后方可使用；在计算软件中将小钢桥、中间钢桥及屋面部分的相对原点找出，然后在现场实际测出其位置，在根据该点和计算模型中各模型的对应位置建立基准网。2）选择适用的高精度测量仪器（水准仪，全站仪和天顶准直仪等）；3）设置具备强制归心功能的测站，以减少对位误差，并尽可能减少由转站引起的附加误差；214 4）采用合理的测量工艺和手段，提高数值传递的精度；5）在保证良好通视条件下合理布置构件上的测点及提高构件上测点的设置精度；6）采用双测站互校工艺，即在测校每一根钢立柱时由两台全站仪同时测定，以一台为主测量，另一台复测。如果测校一致或符合要求则通过；如果略有超差，可通过加权平均的方法进行平差，以提高精度；如果测校结果异常，则必须作系统分析，查出原因方可继续，以保证测量结果的可靠度；7）适时采用GPS系统进行复核。在基准网测设时，包括转站时，即应用GPS定位系统进行复核。由于GPS在低精度（≤10mm）情况下可随测随读，而在高精度（≤3mm）情况下,测读效率较低，不能满足吊装时随校随测的要求，只能以复核为主。而上述两套系统采用不同的基准（一为相对位置、一为绝对位置），测设结果必然会发生差异，对于结构测量过程中发生的异常情况，应设置测量技术专业组及时分析处理;8）组建高素质的测量专业队伍，保证多项措施的不折不扣的执行。校正和固定1）校正工具和工艺的选用测量精度仅是结构安装精度的一个基础条件，结构构件的安装精度还必须采用有效的校正手段和固定措施来实现。2）校正后的固定一旦校正结束，各连接节点处即用临时定位板进行固定。定位板采用摩擦型高强螺栓连接，以适应复校及焊接变形调整的需要。3焊接变形的控制1）焊缝收缩量的测试由于焊接熔敷金属冷却收缩会引起构件或结构变形。根据一般经验估计，焊缝的横向收缩量为1mm/10mm板厚。如果不对称焊接，还会造成构件的偏斜。因此，除了强调对称连续施焊的要求外，选择合适的焊接顺序，包括不同构件的焊接顺序，如柱、梁、斜撑的焊接先后顺序。本工程中，建议事先对各种节点焊接型式进行收缩变形量的测试，不超过焊缝间隙可调范围，由焊缝间隙调整进行补偿；超过焊缝间隙可调范围的，在构件制作时即留有收缩补偿余量。2）焊接顺序的优化214 柱、梁、斜撑的焊接顺序，建议按梁、柱、斜撑的顺序施焊。鉴于变形情况的复杂性，拟在焊接过程中进行实时变形监测，采用信息化施工方法，即在焊接时，钢柱柱顶测点的棱镜保留着，由测站的全站仪作定时检测，并作记录，超过一定限值即予报告。根据测得结构的变形规律，对焊接顺序作优化调整，从而控制结构的焊接变形。在对梁施焊时，拟采用间隔焊接的方法，即先焊中心区不连续的部位，再焊剩余闭合段，使焊接变形逐段消化，不使累积。在对梁或斜撑单一构件施焊时，两个端点不可同时焊接，应先焊接一端，再焊另一端，使得先焊一端的收缩量，在另一端得到部分补偿。4温差引起施工过程中结构变形的对策1）温度变化状况温度变化，分为两种状况：第一种为不同时段的环境温度变化，如春夏秋冬季节温差或昼夜的气温温差；第二种为同一时刻的结构不同部位的温差，主要是由于太阳光照射情况下，阴面和阳面部位结构温度不同。2）相应对策制作和预拼装阶段根据实时气温和基准温度的差值，进行修正。安装阶段，在附近（可通视部位）适当位置上设高度基准点（该的沉降和变形应已稳定），进行温度改变时的跟踪观察。以计算机的计算结果作参考，在测量定位时，作实时修正。由阳光直射造成的结构变形则更为无序，难以用计算机仿真进行精确计算，而此种影响对细长结构又极为敏感。目前唯一的方法即避开阳光直射的时机，在结构适当部位布置温度传感器，选择结构温差基本消除的情况下（如阴天、夜间或凌晨）进行结构安装的最终测量定位。5结构自重作用下的结构变形控制和可能安装误差的调整。1）结构自重作用下的变形由于结构超高，自重引起的结构竖向变形显著，而由于结构扭转所引起的结构水平变位也应重视。在结构验算过程中，我们假定钢柱的每一分段均以设计坐标定位，以消除前道工序的累积误差。但在后道工序的影响下，钢柱节点的最大竖向压缩累积变形仍达20mm左右，不符合安装精度要求。而水平矢量位移也接近50mm左右，考虑到安装误差及温差的影响，不采取措施，亦难以符合结构安装精度要求。2）变形控制和调整214 根据施工阶段的结构计算结果，对结构由于自重引起的变形，必须采取预变形的特殊措施，才能满足结构变形控制的要求，即根据结构在不同工况下的变形规律和数值，在深化设计、制作和安装阶段进行一维或多维（视变形值确定）的反向预调整。对大于6m的梁进行安装时，应进行预起拱，起拱高度为跨度的L/500。鉴于计算机模拟计算时，有关技术参数（包括边界条件）假定的近似性，其计算结果和结构的实际状态必然存在差异，在施工的初期阶段，必须对结构紧密监测，及时与计算结果对照分析，优化技术参数，以使计算机的计算结果更符合实际。五．钢结构焊接5.1钢结构高空焊接及消除温差效应的质量保证措施5.1.1钢结构高空焊接方案1焊接工艺试验及参数1)焊前预热与焊后后热(1)焊前预热焊接接头的预热根据环境温度、焊接拘束度、裂纹敏感指数及碳当量的不同常常有所区别，现场焊接的最低预热温度。预热时采用大号气焊进行加热，预热时的加热区域应在焊接坡口两侧，宽度各为焊件施焊处厚度的2倍以上，且不小于100mm，测温时间应该在火焰加热器移开后。测温点应该在离电弧经过前的焊接点处各方向至少75mm处。钢构件预热温度表钢材牌号接头最厚部件的厚度（mm）25以下25-40Q345—600C2)横焊工艺试验(1)横焊工艺要求见表横焊工艺要求试件编号材质板厚代表位置焊接方法与焊接位置焊接材料001Q34540mm钢柱、钢梁对接CO2气体保护焊横焊锦泰药芯焊丝(GB/T10045-2005)214 002Q23520mm临时支撑结构焊接CO2气体保护焊横焊锦泰药芯焊丝(GB/T10045-2005)(2)横焊焊接参数见表横焊焊接参数焊接层数焊丝直径（mm）电流（A）电压（V）焊丝伸出长度（mm）气体流量（L/min）焊接速度（mm/min）预热温度（0C）首层φ1.2260-28030-323055-60400根据板厚填充层φ1.2280-30030-3825-3055-60340根据板厚盖面层φ1.2240-26030-3215-2055-60400100-1503)平焊工艺试验(1)平焊工艺要求见表平焊工艺表试件编号材质板厚代表位置焊接方法与焊接位置焊接材料003Q34524mm梁、柱牛腿翼缘板焊接CO2气体保护焊平焊锦泰药芯焊丝E501T-8(GB/T10045-2005)(2)平焊焊接工艺参数见表平焊焊接参数表板厚（mm）焊丝牌号焊丝直径（mm）焊接电流（A）焊接电压（V）预热温度（℃）焊接速度（mm/min）24锦泰药芯焊丝Φ1.2260-30030-36根据板厚350-4504)立焊工艺试验(1)立焊工艺要求见表214 立焊工艺表试件编号材质板厚代表位置焊接方法与焊接位置焊接材料004Q235C18mm钢梁腹板与连接板焊接CO2气体保护焊立焊锦泰药芯焊丝(GB/T10045-2005)(2)立焊接参数见表立焊焊接参数板厚（mm）焊丝牌号焊丝直径（mm）焊接电流（A）焊接电压（V）预热温度（℃）焊接速度（mm/min）18JM-56Φ1.2160-22030-3860250-450焊道焊道排列表：2高空焊接方法及要点1)　焊前准备工作，见表钢结构焊接前的工作明细表准备事项准备内容214 焊接条件下雨时露天不允许进行焊接施工，如必须施工，则必须进行防雨防护。厚板焊接施工时，需对焊口两侧区域进行预热，宽度为1.5倍焊件厚度以上，且不小于100mm。当外界温度低于常温时，应提高预热温度15～25℃若焊缝区空气湿度大于85％，应采取加热除湿处理。焊缝表面干净，无浮锈，无油漆。焊接环境焊接作业区域搭设焊接防护棚，进行防雨、防风处理，见下图所示。采用手工电弧焊作业（风力大于5m/s）和CO2气体保护焊（风力大于3m/s）作业时，未设置防风棚或没有防风措施的部位严禁施焊作业。焊前清理正式施焊前应清除定位焊焊渣、飞溅等污物。定位焊点与收弧处必须用角向磨光机修磨成缓坡状且确认无未熔合、收缩孔等缺陷。电流调试手工电弧焊：不得在母材和组对的坡口内进行引弧，应在试弧板上分别做短弧、长弧、正常弧长试焊，并核对极性。CO2气体保护焊：应在试弧板上分别做焊接电流和电压、收弧电流和收弧电压对比调试。气体检验核定气体流量、送气时间、滞后时间、确认气路无阻滞、无泄露。焊接材料本工程钢结构现场焊接施工所需的焊接材料和辅材，均应有质量合格证书，施工现场设置专门的焊材存储场所，分类保管。领用人员领取时需核对焊材的质量合格证、牌号、规格。本工程的焊条使用前均需要进行烘干处理。焊接防风棚设置示意图，见图所示。214 　焊接防风棚结构示意图2)定位焊钢结构安装就位校正完成后，正式焊接施工前，应对焊接接头进行定位焊接，焊接时应注意以下事项，详见表。定位焊注意事项序号定位焊注意事项1定位焊焊缝所采用焊接材料及焊接工艺要求应与正式焊缝的要求相同。2定位焊焊缝的焊接应避免在焊缝的起始、结束和拐角处施焊，弧坑应填满，严禁在焊接区以外的母材上引弧和熄弧。3定位焊尺寸参见定位焊尺寸参考表。4定位焊的焊脚尺寸不应大于焊缝设计尺寸的2/3，且不大于8mm，但不应小于4mm。5定位焊焊缝有裂纹、气孔、夹渣等缺陷时，必须清除后重新焊接，如最后进行埋弧焊时，弧坑、气孔可不必清除。定位焊尺寸参考，详见表。定位焊尺寸参考表母材厚度(mm)定位焊焊缝长度(mm)焊缝间距(mm)手工焊自动、半自动214 t≤2040--5050--60300--40020＜t≤4050--6050--60300--400t＞4050--6060--70300--4003)焊接施工，详见表。焊接施工序号焊接施工1厚板焊接：采用根部手工焊封底、半自动焊中间填充、面层手工焊盖面的焊接方式。带衬板的焊件全部采用CO2气体保护半自动焊焊接。2全部焊段尽可能保持连续施焊，避免多次熄弧、起弧。穿越安装连接板处工艺孔时必须尽可能将接头送过连接板中心，接头部位均应错开。3同一层道焊缝出现一次或数次停顿需再续焊时，始焊接头需在原熄弧处后至少15mm处起弧，禁止在原熄弧处直接起弧。CO2气体保护焊熄弧时，应待保护气体完全停止供给、焊缝完全冷凝后方能移走焊枪。禁止电弧刚停止燃烧即移走焊枪，使红热熔池暴露在大气中失去CO2气体保护。4打底层：在焊缝起点前方50mm处的引弧板上引燃电弧，然后运弧进行焊接施工。熄弧时，电弧不允许在接头处熄灭，而是应将电弧引带至超越接头处50mm的熄弧板熄弧，并填满弧坑，运弧采用往复式运弧手法，在两侧稍加停留，避免焊肉与坡口产生夹角，达到平缓过度的要求。5填充层：在进行填充焊接前应清除首层焊道上的凸起部分及引弧造成的多余部分，清除粘连在坡壁上的飞溅物及粉尘，检查坡口边缘有无未熔合及凹陷夹角，如有必须用角向磨光机除去。CO2气体保护焊时，CO2气体流量宜控制在40～55（L/min），焊丝外伸长20～25mm，焊接速度控制在5～7mm/s，熔池保持水准状态，运焊手法采用划斜圆方法，填充层焊接面层时，应注意均匀留出1.5mm～2mm的深度，便于盖面时能够看清坡口边。6面层焊接：直接关系到该焊缝外观质量是否符合质量检验标准，开始焊接前应对全焊缝进行修补，消除凹凸处，尚未达到合格处应先予以修复，保持该焊缝的连续均匀成型。面层焊缝应在最后一道焊缝焊接时，注意防止边部出现咬边缺陷。7焊接过程中：焊缝的层间温度应始终控制在100～150℃214 之间，要求焊接过程具有最大的连续性，在施焊过程中出现修补缺陷、清理焊渣所需停焊的情况造成温度下降，则必须进行加热处理，直至达到规定值后方能继续焊接。焊缝出现裂纹时，焊工不得擅自处理，应报告焊接技术负责人，查清原因，订出修补措施后，方可进行处理。8焊后热处理及防护措施：母材厚度25mm≤T≤80mm的焊缝，必须立即进行后热保温处理，后热应在焊缝两侧各100mm宽幅均匀加热，加热时自边缘向中部，又自中部向边缘由低向高均匀加热，严禁持热源集中指向局部，后热消氢处理加热温度为200-250℃，保温时间应依据工件板厚按每25mm板厚1小时确定。达到保温时间后应缓冷至常温。9焊后清理与检查：焊后应清除飞溅物与焊渣，清除干净后，用焊缝量规、放大镜对焊缝外观进行检查，不得有凹陷、咬边、气孔、未熔合、裂纹等缺陷，并做好焊后自检记录，自检合格后鉴上操作焊工的编号钢印，钢印应鉴在接头中部距焊缝纵向50mm处，严禁在边沿处鉴印，防止出现裂源。外观质量检查标准应符合GB-50221表4-7-13的I级规定。10焊缝无损检测：焊件冷至常温≥24小时后，进行无损检验，检验方式为UT检测，检验标准应符合JGB-11345-89《钢焊缝手工超声波探伤方法及质量分级方法》规定的检验等级并出具探伤报告。4)主要钢构件多层多道焊参数，参考表。钢结构多层多道焊参数表构件名称板厚mm焊层焊缝层厚（mm）焊缝层数焊接电流（A）焊接电压（V）气流量(L/min)送丝速度（mm/S）备注钢构件10首层6～71180～20022～2450～555～5.5横焊中间层5～61230～25025～2745～505～5.5横焊面层5～61180～20022～2540～455～5.5横焊30首层6～71180～20022～2450～555～5.5横焊中间层5～63230～25025～2745～505～5.5横焊面层5～61180～20022～2540～455～5.5横焊40首层6～71180～20022～2450～555～5.5横焊5～6625～2745～505～5.5横焊214 中间层230～250面层5～61180～20022～2540～455～5.5横焊16首层6～71180～20022～2450～555～5.5横焊中间层5～63230～25025～2745～505～5.5横焊面层5～61180～20022～2540～455～5.5横焊18首层6～71180～20022～2450～555～5.5横焊中间层5～63230～25025～2745～505～5.5横焊面层5～61180～20022～2540～455～5.5横焊3工地焊接节点见下图。工地焊接节点214 工地焊接节点工地焊接节点214 工地焊接节点4焊缝质量检查与检测1)焊接检验方案在实施检验之前应根据施工图及说明文件规定的焊缝质量等级要求编制焊接检验方案，由技术负责人批准并报监理工程师备案。焊接检验方案应包括检验批的划分、抽样检查的抽样方法、检查项目、检查方法、检查时机及相应的验收标准等内容。2)焊缝质量等级的规定及无损探伤的要求根据设计图纸，本工程的无损探伤要求，见表。焊缝等级规定及无损探伤的要求焊缝类型焊接要求焊缝等级无损探伤方法探伤比例(%)钢板拼接全熔透一级超声波100钢柱组装焊缝全熔透一级超声波100桁架、主梁节点坡口等强焊缝全熔透一级超声波100所有局部贯透对焊角焊缝二级超声波20一般构造焊缝角焊缝三级10214 注：探伤比例的计数方法应按以下原则确定，对现场安装焊缝，应按同一类型、同一施焊条件的焊缝条数计算百分比，探伤长度应不小于200mm,并应不少于一条焊缝。3)外观检查(1)检查时机：外观检查应在焊缝冷却到环境温度后进行。对于Q345级别钢材的焊缝，应在焊接完成24小时后进行外观检查。(2)T形接头、十字接头、角接接头等要求熔透的对接和角对接组合焊缝，其焊脚尺寸不得小于t/2，且不应大于10mm。焊脚尺寸的允许偏差为0～4mm。见图。检验方法：观察检查，用焊缝量规抽查测量。焊脚尺寸(3)焊缝表面不得有裂纹、焊瘤等缺陷。一级、二级焊缝不得有表面气孔、夹渣、弧坑裂纹、电弧擦伤、接头不良等缺陷。且一级焊缝不得有咬边、未焊满、根部收缩等缺陷。检验方法：观察检查或使用放大镜、焊缝量规和钢尺检查，当存在疑义时，采用渗透检查。(4)二级、三级焊缝外观质量标准应符合表的规定。三级对接焊缝应按二级焊缝标准进行外观质量检验。见表。二级、三级焊缝的外观质量标准(mm)缺陷类型允许偏差二级焊缝三级焊缝≤0.2+0.02t，且≤1.0≤0.2+0.04t，且≤2.0214 未焊满（指不足设计要求）通信工程100.0焊缝内缺陷总长≤25.0根部收缩≤0.2+0.02t，且≤1.0≤0.2+0.04t，且≤2.0长度不限咬边≤0.05t，且≤0.5；连续长度≤100.0，且焊缝咬边总长≤10%焊缝全长≤1.0t且≤1.0，长度不限弧坑裂纹——电弧擦伤——接头不良缺口深度≤0.05t，且≤0.5缺口深度≤0.1t，且≤1.0每1000.0焊缝不应超过一处表面夹渣—深≤0.2t，长≤0.5t，且≤20.0表面气孔—每50.0焊缝长度内允许直径≤0.4t且≤3.0的气孔2个，孔距≥6倍孔径注：表内t为连接处较薄处的板厚检验方法：观察检查或使用放大镜、焊缝量规和钢尺检查。(5)对接焊缝尺寸允许偏差应符合下表的规定。对接焊缝尺寸允许偏差(mm)项目图例允许偏差一、二级三级对接焊缝余高CB＜20：0～3.0B≥20：0～4.0B＜20：0～3.5B≥20：0～5.0对接焊缝错边Dd＜0.15t，且≤2.0d＜0.15t，且≤3.0检验方法：用焊缝量规检查。(6)焊缝感观应达到：外形均匀、成型较好，焊道与焊道、焊道与基本金属间过渡较平滑，焊渣和飞溅物基本清除干净。214 检验方法：观察检查。4)无损探伤(1)探伤检测层次及比例：A焊接完毕后，首先由我方按照表规定的无损检测比例要求全部进行自检(我单位拥有工程质量检测安装一级实验室)。B由我方委托具有计量认证资格的检验单位按照图纸要求比例进行抽检。(2)焊接质量等级与检测方法、检测比例见图。(3)无损检测工作程序见图接受委托编制审批检测工艺卡准备人员、设备调校、检测仪器实施无损检测出具检测报告无损检测工作程序图(4)对检测人员的要求:A检测人员必须经过培训，取得国家有关部门颁布的，并与其工作相适应的资格证书。BI级人员应在II级或III级人员的指导下进行相应检测方法的探伤操作和记录。II级或III级人员有权对检测结果进行评定，并经技术负责人授权后签发检测报告。(5)无损检测设备本工程所用的无损检测设备包括：AA型脉冲反射式超声波探伤仪BX射线探伤机C交流磁轭式磁粉探伤机所有检测设备应具有产品质量合格证或合格的证明文件。(6)无损检测实施要点A无损探伤应在外观检查后进行。B无损探伤方法采用超声波。超声波探伤不能对缺陷做出判断时，应采用射线探伤。C一、二级焊缝的无损探伤合格等级。一、二级焊缝质量等级及缺陷分级214 焊缝质量等级一级二级内部缺陷超声波探伤评定等级ⅡⅢ检验等级B级B级内部缺陷射线探伤评定等级ⅡⅢ检验等级AB级AB级D磁粉探伤应符合《焊缝磁粉检验方法和缺陷磁痕的分级》(JB/T6061)的规定。E所有查出的不合格焊接部位均应要求予以修补，直至检查合格。(7)典型焊接接头的探测方式：A柱对接焊缝的探测方式,见下图：6)焊接缺陷返修(1)焊缝表面质量不符合相应的质量检验标准时，对气孔、夹渣、焊瘤、余高过大等缺陷应用砂轮打磨等方法去除，必要时应进行补焊；对焊缝尺寸不足、咬边、弧坑未填满等缺陷应进行补焊。(2)经无损检测确定焊缝内部存在超标缺陷时应进行返修，对焊接返修有如下要求：A返修前应编写返修施工方案，经批准后执行。B应根据无损检测确定的缺陷位置、深度，用砂轮打磨或碳弧气刨清除缺陷。214 C清除缺陷时应将刨槽加工成四侧边斜面角大于10度的坡口，并应修整表面，必要时应用渗透探伤和磁粉探伤方法确定裂纹是否彻底清除。D焊补时应在坡口内起弧，熄弧时应填满弧坑；多层焊的焊层之间接头应错开，焊缝长度应小于100mm；当焊缝长度大于100mm时，应采用分段退焊法。E返修部位应连续焊成。F返修焊接必须进行返修施工记录并留存返修前后的无损检测报告，作为工程验收及存档资料。5.1.2高空焊接质量保证措施1高空焊接质量控制程序。高空焊接质量控制程序序号控制阶段质量控制内容1焊接前质量控制母材和焊接材料的确认与必要复验焊接部位的质量和合适的夹具焊接设备和仪器的正常运行情况焊接规范的调整和必要的试验评定焊工操作技术水平的考核2焊接中质量控制焊接工艺参数是否稳定焊条、焊剂是否正常烘干焊接材料选择是否正确焊接设备运行是否正常焊接热处理是否及时3焊接后质量控制焊接外形尺寸、缺陷的目测焊接接头的质量检验破坏性试验理化试验金相试验214 其它非破坏性试验无损检测强度及致密性试验焊接区域的清除工作高空焊接过程质量保证措施。高空焊接过程质量保证措施序号焊接质量保证措施1焊接施工前搭设焊接防护措施（防风棚、防雨棚等）。2焊接使用药芯焊丝，并使用大流量的CO2气体进行焊接保护，增加CO2保护气柱的挺度，提高抗风能力，形成对焊接熔池的渣—气联合保护。3焊接前进行焊口清理，清除焊口处表面的水、氧化皮、锈、油污等。4严格按照焊接工艺评定所得参数施焊。5焊接过程中严格控制层间温度。6焊道之间熔渣的清除必须彻底。7分次完成的焊缝，再次焊接前要进行预热处理。8焊接时采取合理的焊接顺序进行施工（如两人、三人或者四人对称焊）。9焊后进行后热处理5.1.3消除温差效应的质量保证措施1消减残余应力的质量保证措施消减残余应力的质量保证措施。消除残余应力的质量保证措施序号保证措施具体做法1焊接前母材检查焊接前，对母材料焊道中心线量侧各2倍板厚加30mm的区域进行超声波探伤检查，母材中不得有裂纹、夹层及分层等缺陷存在。2温度作用构件加工时的环境温度与安装焊接时的环境温度，每相差±20℃时，构件长度考虑温度效应±3mm～4mm。（见制作与安装温度效应分析）214 3焊接中应力消减焊接过程中，用电动风铲振动敲击焊道，消减焊接应力。4焊后热处理焊接完成后，为保证焊缝中的扩散氢有足够的时间得以逸出及焊接产生的应力得以释放，从而避免延迟裂纹出现，焊后立即进行后热、保温处理。后热处理应在焊后立即进行，保温时间应根据板厚每25mm板厚1h确定。2中厚板焊接施工质量保证措施1)防止层状撕裂的措施板材内部片状夹杂物是引起层状撕裂的内在原因，钢板Z向拉伸拘束应力是造成层状撕裂的外因。拘束度大时易产生层状撕裂，而拘束度的大小与板厚、接头型式、坡口形状、焊道层数、角焊缝焊脚长度以及施焊顺序等有关。层状撕裂的产生还随着焊缝金属强度的增大而加剧。对于层状撕裂这种焊接缺陷必须着眼于预防。一旦发生层状撕裂，不但修复困难，而且在重焊时容易再度产生层状撕裂。(1)防止基体金属脆化。正确选用母材，购进钢板的Z向性能指标必须进行复验，确认其满足设计要求。在焊接过程中控制焊接热循环，例如采用预热、保温缓冷及控制层间温度等措施，防止淬硬脆化，这同时也有利于扩散氢的逸出，避免氢脆。(2)在进行深化设计中，采用合理的焊接接头和坡口形式，尽量避免把钢板塑性较差的厚度方向安排在承受拉应力的方向。(3）采用多道焊。(4）防止焊缝中出现裂纹缺陷，以免诱发层状撕裂。2)防止焊接裂纹的措施(1)严格控制钢板的质量，主要是限制焊缝中的S、P的含量。购进的钢材必须先进行复验，S、P的含量必须符合材料的技术标准。(2)尽量减少氢的影响。焊前预热可有效驱除焊接区的水分。焊接前，必须仔细烘干焊条和焊剂。彻底清除焊接区的油、锈等杂质。焊接高强度钢时必须采用低氢或超低氢焊接材料。采取预热和焊后消氢处理，有利于氢的逸出。(3)在深化设计中，尽量采用能降低接头刚性的结构型式、坡口形式和接头形式，避免存在应力集中部位，降低接头的拘束度，降低裂纹敏感性。(4)采用合理的焊接工艺。合理安排装配顺序、焊接顺序和焊接方向，使大多数焊缝处在较小的刚度下焊接，以减小接头拘束度。(5)214 适当增加根部焊道的焊肉厚度。采用中等的焊接线能量。避免形成窄而深的焊缝，熔深与熔宽之比应小于1。焊接预热可大大降低焊缝的冷却速度，有利于氢的逸出，减少冷裂。(6)采用多层多道焊。后焊焊道可使前一焊道中的氢迅速逸出，并可使前一层焊道热影响区的淬硬层软化。(7)防止弧坑裂纹。减小弧坑尺寸，填满弧坑。自保护焊熄弧时要逐渐减小送丝速度，不可骤然断弧。3)减小焊接应力的措施(1)焊前进行预热，焊后热处理后缓冷。预热可以有效地减小焊接应力。预热范围应在焊缝两侧各100mm范围内，且不小于板材厚度的4倍。(2)两条或多条焊缝之间有力学联系时，必须按事先确定好的焊接顺序施焊。同一构件两端的焊口切忌同时施焊。在焊接过程中，同一条焊缝的焊肉厚度应同步增长，焊肉厚度差应小于5mm。切忌将一处焊缝反复焊接然后再移至另一处焊接。(3)焊后消除应力。可在焊后应用超声冲击的方法消除应力，超声冲击消除应力的设备见图。为了检测消除应力的效果，可用残余应力检测仪检测残余应力。5.1.4焊接变形控制措施见表表焊接变形控制措施序号焊接变形控制措施1在同一构件上焊接时，应尽可能采用热量分散，对称分布的方式施焊；2采用多层多道焊代替单层焊；3双面均可焊接操作时，要采用双面对称坡口，并在多层焊时采用与构件中性轴对称的焊接顺序；使焊接变形和收缩量最小；收缩量大的部分先焊，收缩量小的部分后焊。4T形接头板厚较大时采用开坡口角对接焊缝；5对于长构件的扭曲，不要靠提高板材平整度和构件组装精度，使坡口角度和间隙准确，电弧的指向或对中准确，以使焊缝角变形和翼板及腹板纵向变形值沿构件长度方向一致；6在焊缝众多的构件组焊时或结构安装时，要选择合理的焊接顺序。214 焊接设备控制项焊接材料控制项焊接人员控制项施焊环境控制项焊接检查控制项由焊接工艺评定确定焊接方法和焊接规范。优先选用CO2自动和半自动焊的焊接方法，尽量采用背面贴陶质衬垫单面焊双面成型工艺。选用焊缝金属少，变形量小的坡口型式，规定焊接顺序、焊接方向，综合控制焊接变形。保证电焊机、CO2流量计、烘干箱等设备的计量指示准确，保温筒保温良好。焊接电源前配备SBW-225稳压器，保证电源输入电压稳定。焊接材料必须见进厂复验合格单方可使用。焊条、焊剂必须按规定烘干后使用，严禁使用药皮脱落焊条、生锈焊丝和受潮结块焊剂。手工焊接时，必须随身携带保温筒，且不得敞口使用。CO2气瓶倒置存放，使用前放水，保证气体纯度99.5％以上。焊工必须持证上岗，从事其证书规定范围的焊接操作。焊工被发现焊接质量不稳定时，立即下岗培训，合格后再重新上岗。焊工不得疲劳作业。焊接前将待焊焊缝50mm范围进行打磨，不得带锈焊接。埋弧焊在引板上的起熄弧长度大于80mm，焊后切掉引板，不得用锤击落。有预热要求的焊缝，预热范围为焊缝两侧50～100mm，温度由焊接工艺评定确定。要求焊接作业的环境温度在5℃以上，其相对湿度不大于80%。外观检查严格按焊缝外观检查质量标准执行，；内部无损检验严格按焊缝内部质量无损检验标准执行，检验前必须校对检验仪器的灵敏度，保证仪器正常。焊接工艺控制项项项焊接过程控制项焊接质量控制5.1.5焊接工艺评定1.负责组织和完成本次工艺评定试验文件的编制，焊工的培训与技术交底，焊材、设备、试件、试验场所、安全防护、环境模拟的准备，工艺程序的监督检查，试样的制取、试验、评定等各项工作。2.选择该工程中有代表性的钢材品种、规格、拟投入的焊接材料，进行可焊性试验及评定。3.选定有代表性的焊接接头形式，进行焊接工艺试验及评定。4.选择拟使用有代表性的作业机具，进行设备性能评定。214 5.模拟现场实际的作业环境、条件，采取预防措施和不采取措施进行焊接，评定环境条件对焊接施工的影响程度。6.对持证焊工进行代表性检验，评定焊工技能在本工程焊接施工的适应程度。7.通过相应的检测手段对试件焊后质量和主要力学指标进行评定。8.通过评定确定指导本工程实际生产的具体步骤、方法以及工艺规范参数。（一）试件材料：国产钢板（取自钢结构制作件同批同规格）1.横焊件δ=30mm材质：345B345B钢材化学成份（%）CSiMnPS0.12~0.200.20~0.551.20~1.60＜0.045＜0.045345B钢材力学性能板厚（mm）бb(N/mm2)бs(N/mm2)δs(%)冷弯＞16~25490~64032521180°,d=3a件1：L=600mmb=250mm件2：L=600mmb=250mm2.平焊件：δ=30mm材质：345B件1：L=310mmb=150mm件2：L=310mmb=150mm(二)焊接材料1.CO2气体保护焊（GMAW）——CO2气体（1）气体纯度>99.5%。（2）含水率＜32ppM焊前须开启预热器对气体进行加热。2.CO2气体保护焊（GMAW）——焊丝：材质：H08MnsiA焊丝化学成份(%)CSiMnPSCuTi≤0.100.60~0.851.40~1.70≤0.030≤0.0300.10~0.150.17~0.23焊缝金属力学性能бb(N/mm2)б0.2(N/mm2)δs(%)AKV，J≥500≥420≥22-29℃，≥27规格：φ1.2mm。选用品牌：JM—56（三）焊接工艺评定用机具、器具：日本进口大阪电器SR—A600UG型多用途焊机——SMAW（手工电弧焊）、GMAW（气体保护焊）均可适用。0.6M3/0.6—0.8Mpa空气压缩机。3焊缝量规4角尺5划针214 6钢印。三本工程焊接工艺评定试验条件外部环境条件A恒隆广场钢结构安装施工现场或业主另外指定的其它场所。B预定计划日期：2010年3月5日。C预测届时气温：7~17℃。D预测届时日可遇风力：≈5m/S。E预测届时日相对湿度：55~70%。（二）焊接试验防护GMAW（气体保护焊）：试件焊接时采取的防护如图：①　CO2气保护工艺评定试件　简易防护用钢管　彩条布或帆布（内侧加防火布）四焊接工艺评定试验操作焊工本次工艺评定的施焊人员由参与评定方从我项目部上报参焊的持有CO2气体保护焊合格证的焊工中挑选。本公司拟投入安装施工焊接的焊工均经劳动局特殊技能鉴定所培训考试合格五试件接头组对型式与各项要求：214 组对要求：A污物锈蚀：无B坡口缺损：无C错边：≤0.5mmD翘曲变形：≤1/300E坡口参数：CO2气体保护焊：a=35°T1=30mmT2=30mmδ=6mmR=9mmF衬板与引入引出板（角延板）:气体保护焊：b≈40mmL=810mm材质：345Bδ=6mm用于CO2气体保护焊之引出引入板：材质345B(见下图)214 六工艺措施、焊接参数本文工艺措施及焊接参数计划经评定后用于工程施工。焊前对焊件自检，记录检测结果。将平焊件平置于作业台。水平横焊件除试件基本垂直外，待焊处应保持水平。焊前加热：CO2气体保护焊（GMAW）：加热源：氧、乙炔中性焰；加热时距坡口边缘两侧各30—150mm范围内均匀实施。加热温度：＞150℃。电流调试：CO2气体保护焊：核定极性：应在试弧板上分别作焊接电流、电弧电压、收弧电流、收弧电压对比调试。气体检验：核定气体流量——预送气时间——滞后时间——确认气路无阻滞、无泄漏。焊接参数CO2气体保护焊焊接参数：焊缝位置：水平横焊焊速：≈0.6cm/s焊层焊丝牌号焊丝直径(mm)焊丝极性焊接电流(A)电弧电压(V)运丝方式焊丝伸出长度(mm)气体流量(l/min)层间温度℃/层厚（mm）首H08MｎSiAφ1.2反阳接180~22024~27直线加小回环3055~65~16次同上同上阳260~31030~33同上25~30同上110~150/6以后各层同上同上阳260~31030~33小回环≈25同上110~150/6面层同上同上阳≈210~26直线15~20同上110~150/57施焊（1）CO2气体保护焊（GMAW）水平横焊焊接：试验件——组对：见第5页图(B)试验环境维护：见第4页图一焊前坡口内外检查、记录。设备检查：主机动作、送丝机、送丝轮、送丝软管、CO2气管、导电嘴、气罩、CO2气体加热器、流量计——联动。214 焊材检查：CO2气体合格证，气体加热措施。焊丝牌号、规格——排除不清洁与锈蚀。试焊接：焊接电流、电弧电压、焊丝极性、气体流量提前时间、滞后时间。焊前加热：沿坡口边缘两侧30—150mm范围，采用氧、乙炔中性焰均匀加热到＞150℃。焊接方向：自右向左——左焊法。焊接警告：CO2气体保护水平横焊通常使用在较厚板类焊接始、终两端的延长相当重要。首层焊接更须注意有不少于50mm的引入和引出焊接。随着板厚的增加，引入引出均增加。提示：a首层首道焊接焊丝与直边的角度≈35°，直线加小回环运条（见下图①）：至障碍孔时，加大焊丝前倾角递送至少20mm，采用收弧电流填满弧坑后熄弧待滞后气体停止供给后再移开（约4秒）转自障碍另侧续焊。b首层次道焊接时加密回环次数（见上图②），首层焊道焊接时至少叠压前道1/3截面，焊丝上倾≈15°。c次层及以后各填充层第一道焊丝下倾≈35°，最后一道上倾≈15°，中间各道基本保持与焊缝成水平状态，每道均匀叠压前道1/3截面。d面层焊接的前层（对CO2气体保护水平焊极为重要），基本面要平整，且上部略比下部向外倾（如左图），焊缝表面无较大凸点，清洁无渣。e面层焊接：减小电流值≈10%，第一道要力求平直；结束道作回环时注意在上坡边缘稍加停留。以防止上坡边缘出现咬边。f焊接完毕：立即作清理工作。采用批凿、角向磨光机去除飞溅、附着物；采用焊缝量规、直尺等对焊缝外形尺寸进行核查。g焊接完毕的焊缝：表面无针状气孔、夹渣、裂纹、未熔合和超标咬边等缺陷和明显低于母材表面等焊缝尺寸不足，余高应均匀保持在0.5—3.5mm。外观质量应符合GB50205—95：表4—7—20二级焊缝的要求。h后热：采用氧、乙炔中性焰进行后热处理。后热温度：200~250℃，保温约1.5h，然后用多层石棉布仔细覆盖。七无损检验CO2气体保护焊试验件的无损检测，试件经24小时冷却到环境温度后对试件焊缝全长100%单面双侧进行UT检验，UT验评执行GB11345—89中B类Ⅲ级标准的要求。八变形和收缩量测量本工程焊接工艺评定的重要内容之一：将试验件焊前的几何尺寸和焊后尺寸进行对比。记载角变形状况、焊缝纵向收缩和横向收缩量、变形区和未变形区的详尽数据（如下图）：214 a、b、c数据对实际生产指导意义很大，括号内数字为CO2试件尺寸，测量的量具及测量过程必须严谨。九机械性能试验本次工艺试验的项目：对试验焊接件进行试样抗拉，试样侧向弯曲，试样的截取执行AWS.D1.1（1996），要求按下图，其中侧弯件弯轴D=4t，弯曲角度≥100°。(见AWS.D1.181页表5.1)试样数量：A正式件2件B正式件2件备用件2件备用件2件六．压型钢板及栓钉施工6.1压型钢板的安装本工程组合楼板所用的压型钢板的最低屈服强度标准值为335N/mm2。钢板的锌表层需达到275g/m2。钢板本身要有足够强度以支持。3m设计净跨度(跨中无临时支柱)214 。当跨度大于3m时，需在钢板跨中加设临时支柱。1根据钢结构钢梁的平面位置绘制压型钢板的排版图，根据压型钢板的排版图进行压型钢板的工厂加工与配套供应。2待一节钢柱所有构件安装完毕，高强螺栓终拧，复测钢构件安装精度，即可开始进行放线，铺设压型钢板。3压型钢板的吊装按照先吊下层板、再吊中层板、最后吊顶层板的顺序进行。压型板吊到铺设区域后不得随意拆开。压型板吊装到位后，立即铺设顶层压型钢板，然后铺设下层压型钢板，最后铺设中层压型钢板。4根据安装位置线铺设压型钢板，边铺边调直、压平，随即用手提式电焊机点焊到钢梁上，定位焊缝长25mm，间距300-400mm，随铺随点固，铺多少取多少。铺不完的压型板应成捆堆好，绑扎牢固。压型钢板之间搭界位置采用自攻螺丝连接。间距为300-400mm。同一楼层压型板铺设完毕后焊接堵头板、封边板。预留洞口最好先标出位置，浇筑混凝土时用模板预留出，待管道安装前开洞，以免削弱压型板的整体刚度。闭口型压型钢板铺设、切割示意图，见图所示压型钢板铺设、切割示意图压型钢板施工的注意事项：1压型钢板在装、卸、安装过程中严禁用钢丝绳捆绑直接起吊。运输及堆放应有足够支点，以防变形。2铺设前应对发生弯曲变形的压型板进行校正。钢梁顶面保持清洁，清除灰渣，严防潮湿。3下料、切孔采用等离子切割机操作或者采用电动剪刀，严禁采用乙炔氧气切割。214 4压型的下料应在工厂进行，尽量减少在楼层现场的切割工作量。为保证下料的准确，应制作模具。5压型钢板按图纸放线安装、调直、压实并对称固定。要求波纹对直，以便钢筋在波内通过。并要求与梁搭接在凹槽处，以便点焊。6该层隅撑应在铺设压型板之前焊完。7压型板安装时，应特别注意边角间隙要达到要求，柱子边缘采用胶带密封，以防混凝土漏浆。8为防止浇筑混凝土造成压型板产生过大变形，严禁混凝土高抛冲击压型板，严禁在压型板上堆积大量的混凝土，需要及时分散。9楼面压型钢板安装允许误差，如表所示。压型钢板安装允许误差一览表序号项目允许误差值1纵向相邻板中心错位≤5mm2压型板与钢梁的垂直度误差≤1/10003压形板搭接误差≤±≥5mm6.2栓钉施工6.2.1栓钉施工工艺流程栓钉施工工艺流程见图所示。214 NoNoNo施工准备栓钉焊接工艺参数试验栓钉焊机检查工艺评定现场栓钉、瓷环检查（受潮烘干）焊枪检查1焊枪筒移动平滑2绝缘良好3电源线、控制线良好外观检查调整工艺参数机械强度检验静力拉伸试验反复折弯试验弯曲900试验压型钢板清理放线合格穿透焊除锌确定工艺参数及栓钉材料现场试焊栓钉弯曲试验合格调节焊机焊枪参数栓钉焊接焊后外观检验No合格补焊或加焊栓钉焊后弯曲检验合格工序交接栓钉施工工艺流程214 6.2.2焊接前的准备工作1焊接前应检查栓钉质量。栓钉应无皱纹、毛刺、开裂、扭歪、弯曲等缺陷，栓钉应防止锈蚀和油污。2瓷环的尺寸精度与栓钉焊接成型关系很大，对焊接工艺有直接影响，因此采购瓷环时一定要控制尺寸与说明书一致，栓钉和磁环的规格需匹配。3栓钉在施焊前必须经过严格的工艺参数试验。对于不同厂家、不同批号、不同材质及不同焊接设备的栓钉焊接工艺，均进行试验，确定工艺参数。栓钉焊工艺参数包括：焊接型式、焊接电压、电流、栓焊时间、栓钉伸出长度、栓钉回弹高度、阻尼调整位置。在穿透焊中还包括压型钢板的厚度、间隙及层次。4栓钉焊工艺试件经过静力拉伸、反复弯曲及打弯试验合格后，现场操作时还需要根据电缆线的长度、施工季节、风力等因素进行调整。5穿透焊对瓷环强度及热冲击性能要求高，禁止使用受潮瓷环，适用前要在250℃下烘烤1小时。如采用镀锌板作压型钢板时，必须控制锌的含量，当锌的含量超标时必须要先除锌后焊接，否则会出现铁锌共晶体，降低焊接强度。采用穿透焊接时，薄钢板与工件间一定要紧密压实，并选用适当的工艺参数，方能获得合格的焊接接头。6施焊前应放线，标出栓钉焊接位置。焊接位置的母材要进行清理，必要时应火烤、打磨。6.2.3焊后质量检查1外观检查焊接良好的栓钉应满足以下要求。成型焊肉周围360°根部高度大于1mm，宽应大于0.5mm，表面光洁，栓钉高度差小于2mm，没有可见咬肉和裂纹等缺陷。2锤击检查用铁锤敲击栓钉使其弯曲，偏离底板垂直方向15°，然后进行外观检查，不能在任何部位出现裂缝等缺陷。弯曲方向一般与缺陷位置相反，抽检数1-5%，不合格栓钉一律打掉重焊，打弯的栓钉不必扶正。214 七．高强螺栓施工7.1高强螺栓安装方案7.1.1高强螺栓安装准备1施工工具准备电动扭矩扳手、测力扳手、电动铰刀、钢刷、扁铲、过镗冲、撬棍等。2高强度螺栓复验1)核对高强螺栓的出厂质量证明书是否符合规范标准规定；2)随机抽取部分螺栓检查其外观质量和外形尺寸，要求表面不得有裂纹和伤痕等缺陷，外形尺寸须符合规范要求；3)按出厂批号分批量进行扭矩系数与轴力复验，要求扭矩系数平均值应该与供货厂家提供的质量保证书一致，轴力平均值符合国家规范要求，变异系数不得大于10%。3高强度螺栓的保管、发放1)高强度螺栓须存放在干燥、防腐的仓库内；2)存放时，按原包装、分规格类型进行保管，领用按批号配套发放，严禁混放、混用；3)设专人负责保管、发放。4构件摩擦面质量检查1)本工程按照每2000吨钢构件为一批，不足2000吨按照一批计算，每批试件3～5组，进行摩擦面滑移系数复验，要求摩擦系数的平均值不得低于设计值，变异系数不得大于10%；2)摩擦面表面不得有浮锈、油污、油漆等杂物，否则应清理达到规范要求为止；清理时一般使用钢丝刷，铲刀，不得使用磨光机。经喷砂除锈后的高强度螺栓连接的构件表面，为了保证安装摩擦面达到规定的摩擦系数，连接面应平整，不得有毛刺、飞边、焊疤、飞溅物、铁屑以及浮锈等污物，也不得有不需要的涂料；摩擦面上不允许存在钢材卷曲变形及凹陷等现象；认真处理好连接板的紧密贴合面，对因钢板厚度偏差或制作误差造成的接触面间隙，应按表3.4.15-1所示的方法进行处理。214 在运输、保管及使用过程中应轻装轻卸，防止损伤螺纹，发现螺纹损伤严重或雨淋过的螺栓不应使用。使用前尽可能不要开箱，以免破坏包装的密封性。开箱取出部分螺栓后也应原封包装好，以免沾染灰尘和锈蚀。摩擦面间隙处理措施间隙大小处理方法1mm以下不作处理3mm以下将高出的一侧磨成1：5的斜度，方向与外力垂直3mm以上加垫板，垫板两面摩擦面处理与构件同7.1.2安装方法高强螺栓分两次拧紧，第一次初拧到标准予拉力的60-70%，第二次终拧到标准予拉力的100%。1初拧当构件吊装到位后，将螺栓穿入孔中（注意不要使杂物进入连接面），然后用手动扳手或电动板手拧紧螺栓，使连接面接合紧密。2终拧螺栓的终拧由电动扭矩扳手完成，其终拧强度由力矩控制设备来控制，确保达到要求的最小力矩。当预先设置的力矩达到后，其力矩控制开关就自动关闭。紧固注意事项1)高强度螺栓初拧30分钟后，应进行终拧，不得拖延到12小时以上；终拧采用专用电动力矩扳手，以螺栓尾部的梅花头拧断为准；2)无论初拧或终拧，都应按一定顺序进行，基本原则是由中央向四周进行紧固；严禁先拧紧螺栓群周围螺栓，再拧中央部位的螺栓。3）本工程中涉及到的螺栓的紧固值，见表所示。扭剪型高强螺栓初拧与终拧轴力扭矩取值范围表螺栓型号初拧轴力（吨力）初拧扭矩（千克力米）终拧轴力（吨力）终拧扭矩（千克力米）M167.4-9.815-2011.2-13.522.5-27.5M2011.5-15.230-4017.4-2147-53214 M2214.3-1940-5521.6-26.861.8-74.8M2416.6-2250-5725.1-30.481-99高强度螺栓安装工艺流程图注：初拧轴力、扭矩是按标准轴力、扭矩的60～80%；终拧轴力、扭矩焊丝按标准轴力、扭矩100±214 10%。7.1.3质量检查1)花头是否拧掉，若因构造原因不能拧掉梅花头的是否做了终拧标记；2)扭剪型高强螺栓以拧掉螺栓尾部梅花头为合格，对于个别因操作空间有限不能用专用扳手进行终拧的高强度螺栓，可按相同直径的高强度大六角螺栓采用扭矩法施拧，扭矩系数取0.13；3)纹是否均匀露出2～4扣；4)拧扭矩值是否达到标准规定。7.1.4施工控制工艺1高强螺栓均按规格型号分类储放，妥善保管，避免因受潮、生锈、污染而影响其质量，开箱后的螺栓不得混放、串用，做到按计划领用，施工未完的螺栓要及时回收。2安装前应对钢构件的摩擦面进行除锈。3高强螺栓不能自由穿入螺栓孔位时，不得硬性敲入，用冲杆或铰刀修正扩孔后再插入，4装配和紧固接头时，从安装好的一端或刚性端向自由端进行。5螺栓的穿入方向尽量一致，品种规格要按照设计要求进行安装。6制作厂制作时在节点部位不应涂装油漆。7终拧检查完毕的高强螺栓节点及时进行油漆封闭。8同一高强螺栓初拧和终拧的时间间隔，要求不得超过一天。八．防火涂料施工8.1施工工艺流程防火涂料施工工艺流程见图所示。214 防火涂料施工流程搭设施工操作平台钢结构基层预处理，达到防火涂装要求调制防火涂料喷涂第一层防火涂料第一层防火涂料干燥后喷吐第二层、三层防火涂料，达到设计要求厚度修正边角、接口部位检验合格成品保护工序交接返修施工准备214 8.2防火涂料施工要求防火涂料施工要求序号构件名称耐火极限（h）涂层类型技术指标1钢结构柱、桁架、剪力墙钢板等3.0厚型热导率≤0.116（w/m.k）粘贴强度≥0.04（mpa）结构强度≥0.30（mpa）2楼面钢梁2.0薄型或厚型热导率≤0.116（w/m.k）粘贴强度≥0.10（mpa）8.3防火涂料施工方法防火涂料施工方法名称施工方法喷涂喷枪选用重力式涂料喷枪，喷嘴口径宜为2～5mm（最好采用口径可调的喷枪），空气气压宜控制在0.4～0.6Mpa。喷嘴与喷涂面宜距离适中，一般应相距25～30cm左右，喷嘴与基面基本保持垂直，喷枪移动方向与基材表面平行，不能是弧形移动，否则喷出的涂层中间厚，两边薄。操作时应先移动喷枪再开喷枪送气阀，关闭喷枪送气阀门后才停止移动喷枪，以免每一排涂层首尾过厚，影响涂层的美观。喷涂构件阳角时，可先由端部自上而下或自左而右垂直基面喷涂，然后再水平喷涂；喷涂阴角时，不要对着构件角落直喷，应当先分别从角的两边，由上而下垂直先喷一下，然后再水平方向喷涂，垂直喷涂时，喷嘴离角的顶部要远一些，以便产生的喷雾刚好在角的顶部交融，不会产生流坠；喷涂梁底时，为了防止涂料飘落在身上，应尽量向后站立，喷枪的倾角度不宜过大，以免影响出料。喷嘴在使用过程中若有堵塞，需用小竹签疏通，以免出料不均匀，影响喷涂效果，喷枪用毕即用水或稀释剂清洗。刷涂宜选用宽度75～150mm左右猪鬃毛刷，刷毛均匀不易脱落。为防止涂刷中掉毛，可先用其蘸上涂料，使涂料浸入毛刷根部，将毛根固定，毛刷用毕应及时用水或溶剂清洗。214 刷涂时，先将毛刷用水或稀释剂浸湿甩干，然后再蘸料刷涂，刷毛蘸入涂料不要太深。蘸料后在匀料板上或胶桶边刮去多余的涂料，然后在钢基材表面上依顺序刷开，布料刷子与被涂刷基面的角度约为50°～70°，涂刷时动作要迅速，每个涂刷片段不要过宽，以保证相互衔接时边缘尚未干燥，不会显出接头的痕迹。8.4防火涂料施工工艺防火涂料施工工艺施工项目施工工艺施工前的基层处理首先必须对需做防火涂料的钢构件表面进行清理。用铲刀、钢丝刷等清除构件表面的浮浆、泥沙、灰尘和其他粘附物。钢构件表面不得有水渍、油污，否则必须用干净的毛巾擦拭干净。钢构件表面的返锈必须予以清除干净，清除方法依锈蚀程度而定，再按防锈漆的刷涂工艺进行防锈漆刷涂。对相邻钢构件接缝处或钢构件表面上的孔隙，必须先修补、填平。基层表面处理完毕，并通过相关单位检查合格后方可进行防火涂料的施工。施工准备及要求清除表面油垢灰尘，保持钢材基面洁净干燥。涂层表面平整，无流淌，无裂痕等现象，喷涂均匀。前一遍基本干燥或固化后，才能喷涂下一遍。涂料应当日搅拌当日使用完。厚涂型防火涂料分三遍涂装，前两遍采用无气喷涂方式，第三遍采用抹涂直至达厚度要求;每遍喷涂厚度偏差X为-1mm≤×≤+1mm。九．安全生产与文明施工管理9.1安全生产与文明施工管理由于本工程设计结构复杂，施工难度大，尤其屋面214 结构在安装过程中结构安全和操作人员的施工安全是本工程安全防护的重点。A项目管理主要人员配备表：编号工作部门名称人员配备主要任务A项目经理1人对业主、监理的工作协调，对项目进行宏观和总体控制李家锡负责与法人签定内部承包合同，履行合同内的所有职责签定承包合同受法人委托对钢结构加工厂管理主持和负责整个项目建设的实施,对项目的成本目标、进度目标、质量目标以及建设的安全负总的责任　B1项目总工1人接受项目经理的指令徐竹青组织施工组织设计和深化设计，并负责监督实施过程负责施工全过程的施工质量.负责对顾问的协调和分项目部对口机构的协调主持深化设计会签、图纸资料的发放和交工资料整理　B2项目生产经理1人接受项目经理的指令陈一波负责组织施工生产的生产管理负责项目的工期协调负责施工现场的安全管理B3项目商务副经理1人接受项目经理指令杨辉负责合同的起草和履行负责工程款的申请、工程款的运作和资金分配负责项目的成本控制领导日常财务和会计工作214 B2B3B3B19.1.1安全管理目标杜绝伤亡事故、重伤和职业病的发生；杜绝火灾、爆炸和重大机械事故发生；工伤事故发生率控制在3‰以内；9.1.2安全管理方针安全第一、预防为主。9.1.3安全生产责任制见表安全生产责任制表管理人员岗位职责项目经理项目安全生产的第一责任人，对整个工程项目的安全生产负责。项目总工程师负责主持整个项目的安全技术措施、脚手架的搭设及拆除等安全施工措施的编制、审核工作。项目副经理具体负责安全生产的计划、组织、落实、实施。安全总监负责对分管的施工现场，对所属各专业分包队伍的安全生产负监督检查、督促整改的责任。9.1.4安全管理制度见表安全管理制表管理制度具体内容安全教育制所有进场施工人员必须经过安全培训，经公司、项目、岗位三级教育，考核合格后方可上岗。安全学习制对现场安全管理特点，分阶段组织管理人员进行安全学习。各分包队伍在专职安全员的组织下坚持每周一次安全学习，施工班组针对当天工作内容进行班前教育，通过安全学习提高全员的安全意识，树立“安全第一，预防为主”的思想。安全技术交底制根据安全措施要求和现场实际情况,项目经理部必须分阶段对管理人员进行安全书面交底，各施工工段及专职安全员必须定期对各班组进行安全书面交底。安全检查制每半月组织一次安全大检查；各专业工长和专职安全员每天对所管辖区域的安全防护进行检查，督促各施工班组对安全防护进行完善，消除安全隐患。对检查出的安全隐患落实责任人，定期进行整改，并组织复查。脚手架搭设安全验收制脚手架搭设前需进行详细的载荷验算，搭设完成后，必须经验收合格后，方可使用。未经验收的一律不得投入使用。持证上岗制特殊工种持有上岗操作证，严禁无证上岗。安全隐患停工制专职安全员发现违章作业、违章指挥，有权进行制止；发现安全隐患，有权下令立即停工整改，同时上报公司，并及时采取措施消除安全隐患。214 安全生产奖罚制专职安全员发现违章作业、违章指挥，有权进行制止；发现安全隐患，有权下令立即停工整改，同时上报公司，并及时采取措施消除安全隐患。根据每月安全工作考核成绩，实行安全奖罚。此外，进场后积极与业主共同协商制订工地其他安全协议。9.1.5安全管理安全管理工作遵循“安全第一、预防为主”的方针。安全管理工作分以下三个方面来进行,见表：安全管理安全管理具体内容安全巡视项目安全组织机构内各责任人，在项目安全主管的领导下开展日常安全巡视工作。各责任人对各自区域内可能产生安全隐患的工作点要严加检查，对施工人员作好安全提示，对出现的安全违犯行为随时查处、上报。安全报告安全管理机构内各责任人，按规定填写每天的安全报告报项目质安组长。对当天的安全隐患巡视结果提出统计报表，对当天的生产活动提出分析因素，提出防范措施。在现场无重大安全事故的前提下，项目安全主管编写每月安全报告经项目经理审批后报集团公司和上级安全科。如果现场发生重大安全事故报告，同时按国家规定的申报程序向上级主管部门申报。安全分析会我们将会同业主方或其指定的代表召开每月的安全分析会，或在双方约定的时间内以约定的形式召开安全分析会，对当月的安全工作进行分析，对安全隐患提出整改完工时间，对以后的安全工作提出预防措施，对安全事故进行分析，对事故责任单位和个人提出处罚意见，对其他承包商的安全工作提出配合要求，对下月的安全工作提出新的指导意见。安全例会每周一上午上班召开安全生产教育例会。9.1.6安全生产具体措施本钢结构安装工程的安全防护主要做好以下四个方面的防护：1、施工现场安全防护2、安装过程安全防护3、起重设备安全防护4、人员施工安全防护钢结构安装工程施工大部分工序为高空作业，必须采取系统的安全防护措施：在钢构件校正及焊接部位必须设置稳固的操作平台，操作平台考虑悬挂或搁置在梁上；在钢柱上设置钢爬梯，用于吊装节内施工人员上下；在主要钢梁上方通长拉一直径为8mm214 钢丝绳作为扶手绳，用以操作人员临时施工通行及挂设安全带；设安全平网、立网及挑网，用于高空防坠及上下施工隔离。1附着式爬梯在钢结构的安装中，爬梯一般有两类：一类为附着式钢扶梯，在吊装前通过夹具将其固定到钢柱上，随钢柱吊装，此类扶梯主要供钢柱吊装时解钩及钢梁安装时使用。这类扶梯应根据钢柱的不同规格设计成几种型号，在现场制作，通过夹具绑附到钢柱上，验收合格方可使用；另一类为移动式爬梯，一般根据现场情况配备铝合金人字梯，供施工中使用。Ø18无缝钢管Ø10无缝钢管Ø12双头对拉螺栓钢柱10#槽钢橡胶垫片焊接图3.4.11-1附着式钢爬梯示意图2操作平台操作平台的主要作用是钢柱组对、焊接时为操作人员提供的作业平台。钢柱分节节点标高一般位于楼层面向上1.2米处，故操作平台根据钢柱规格制作，围柱设置，搁置在楼层钢梁上，为周转使用方便，设置为可拆式,见图214 操作平台示意图3扶手绳扶手绳见图所示.L型夹具(用于小于250mm梁)绳圈扶手绳直杆F型卡具焊接扶手绳的与钢梁连接示意图在钢结构安装过程中，往往还没有形成安全通道时，作业人员必须在钢梁上行走，为了保证在钢梁上行走安全，需设置扶手绳。扶手绳一般设置在主梁上方1400～1600mm处，绳端一般可绑扎在钢柱上，如果无处可绑扎，则通过专用夹具固定到钢梁的翼缘上。4吊篮214 在钢结构安装的过程中，有一些特殊位置，操作平台无法搭设，高强螺栓安装、钢梁焊接等作业需借临时操作平台。固定临时平台的槽钢上人孔临时操作平台示意图在焊接吊篮底部铺上木跳板并绑扎牢固，在上面铺上石棉布，防止火花溅落在木板上起火。防护棚周围用防风、防火篷布围住。5护栏、水平网护栏一般设置在每个安装节的顶层，用于作业面外边缘的围护及大型洞口边缘围护。护栏采用夹具固定在钢结构翼缘上，上挂密目安全网,见图214 护栏示意图Ø38钢管密目网Ø38钢管钢梁楼层满铺水平兜网示意图在钢梁上方部分区域也要设置临时水平通道，垂直通道，并设置安全防护措施，见下图：214 临时水平通道垂直通道9.1.7施工现场安全防护1、施工前安全设施准备（1）安全机具、材料防护设施的准备；（2）吊装安全防护设施的准备；（3）焊接安全防护及防火设施准备；（4）栓焊施工临边安全防护、防火设施准备；（5）安装辅助材料、气体、废铁垃圾吊运安全吊篮的准备；（6）现场机具房、材料库房、气体房安全警示牌及消防器材布设，配电柜等用电设施检查验收；214 2、危险区域警示标识（1）现场施工作业区域，特别是塔吊、吊车区域范围内，吊装前安全防护由吊装专职人员及安全监督员进行布设安全警示带，对大型构件吊装必须有专人及安全监督员旁站。（2）钢结构安装作业区域的楼外口，由于安装作业人员施工活动频繁，在水平通道口等位置搭设防护棚作为安全通道、长度不小于6m，高度不低于3m，两侧用密目安全网封闭，通道上铺设跳板。钢结构主体外框整体的安全外挑防护根据钢结构主体施工进度及时搭设，防止钢结构安装施工过程中的物体坠落。9.1.8安装过程安全防护钢结构安装安全防护的重点是做好楼内施工行走通道、垂直通道的防护，楼层临边及屋顶悬挑结构部分的整体安全防护、具体如下：垂直通道主要为土建施工电梯，在施工电梯未安装或不能使用时，采用主体钢结构楼梯作为垂直通道；在主体钢楼梯没有安装前，可用脚手架钢管搭设或制作专业钢楼梯作为垂直通道，通道口必须悬挂警示牌。现场钢柱吊装前，将前期吊装准备工作中制作好的钢爬梯预先捆绑固定在钢柱上，作为吊装解钩的垂直通道以及其他作业人员上下第一节钢柱的垂直通道。在施工过程中作业人员的安全带挂钩系挂于安全防护钢丝绳上。由于本工程结构复杂、节点多、构件重量大、连接形式多样，在施工过程中可能对一些局部的安全措施要临时拆除，施工完成后应及时恢复安全措施。根据实际情况搭设钢柱对接处的安全防护棚，安全防护棚高度1.5至2m、宽度根据钢柱截面设定，防护棚周围用防风、防火篷布围住，底部铺设木板并绑扎牢固、木板面铺设防火岩棉。采用不燃烧的材料作为围挡，并在棚内放置灭火器，配置低压照明设备。斜撑接口防护棚根据斜撑截面搭设简易平台架，内外侧横杆按高层棚架搭设。见图。焊接挂篮示意图214 屋面钢结构施工安全防护:屋面钢结构吊装为本工程安全防护设施的重点，吊装与安全防护应同步完成，具体有以下几点：（1）屋面外框梁吊装前，先在地面焊接1.2m高的安全立管，并张拉好安全钢丝绳，吊装的吊具上要求配备防坠器。（2）当吊装外框屋面形成一定的单元时，安全钢丝绳、安全兜网、临时走道跳板应立即铺设好。当屋面单元安装完成后，安全水平网必须兜底铺设双层，外框临边安全钢丝绳上挂警示小三角彩带。氧气、乙炔使用安全氧气、乙炔安全使用表氧气、乙炔使用安全具体内容氧焊与气割操作人员应为持证上岗人员。气瓶、压力表及焊枪、割刀使用前应经过检验。氧乙炔瓶上应有防止回火装置、减震胶圈和防护罩。两种气瓶应分开10米以上，稳固直立，避免阳光曝晒。氧气胶管为黑色，乙炔胶管为红色，两种胶管不能互换使用，胶管应无磨损、轧伤、刺孔、老化、裂纹。焊炬、割炬使用专用点火器，禁止使用普通火柴点火，防止人员烧伤。操作人员应在通风环境中作业，现场不得有架板、木方、锯屑、编织袋等易燃物。火焰不能对准周围其它人员，作业现场应有事后检查措施。用电安全安全用电表用电安全具体内容搞好安全用电。现场用电应有定期检查制度，对重点用电设备每天巡回检查，每天下班后一定要关闸。所有电缆、用电设备的拆除、现场照明均由专业电工担任，要使用的电动工具，必须安装漏电保护器，值班电工要经常检查、维护用电线路及机具。砂轮机、电钻等移动式设备应加装漏电保护形状开关。电焊机、干燥机等发热设备应放在通风良好、干燥的地方，焊钳、焊把线应绝缘良好，不能有裸露接头。使用电动工具(手电钻、手电锯、圆盘锯)前检查安全装置是否完好，运转是否正常，有无漏电保护，严格按操作规程作业。214 电焊机上应设防雨盖，下设防潮垫，一、二次电源接头处要有防护装置，二次线使用接线柱，且长度不超过30m，一次电源采用橡胶套电缆或穿塑料软管，长度不大于3m，焊把线必须采用铜芯橡皮绝缘导线。配电柜和用电设备应有防雨雪的措施。配电箱、电焊机等固定式设备外壳应按规程接地，防止触电。配电箱、开关箱应装设在干燥、通风及常温场所，不得装设在易受外来固体物撞击、强烈震动、液体浸溅及热源烘烤的场所。禁止多台用电设备共用一个电源开关，开关箱必须实行“一机一闸一漏”制，熔丝不得用其它金属代替，且开关箱上锁编号，有专人负责。现场用电要按计划进行，不得随意计划外乱拉乱接，超负荷用电，三相要均衡搭接。配电作业人员需持证上岗，非专业人员不得从事电力作业。钢结构安装现场都是能导电的构件，主电缆要埋入地下一次线要架空，不得放置在地上。切实搞好防火工作，现场设置足够数量的灭火器材，严防火灾发生。统一高空、地面通迅，联络一律用对讲机，严禁在高空和地面通过喊话联络。起重指挥要果断，指令要简短明确。按“十不吊”操作规程认真执行。9.1.9起重设备操作安全见表吊装设备安全技术措施（见下表：）吊装设备安全技术措施具体内容插图塔吊司机、指挥和操作必须持证上岗，严格执行各种设备的操作规程，坚持“十不吊”原则。在构件起重过程中，禁止钢结构安装人员停留在构件上。塔吊和吊车起重区域，不得有人停留或通过。并设置警示标识。214 吊机站位处，应确保地基有足够承载力。起吊重物、吊钩应与地面呈90度，严禁斜拉、横向起吊。吊机旋转部分，应与周围固定物有不小于1米的距离。吊机落钩前应明确位置，摆正构件，避免无目的随意摆放。构件下要垫放枕木以利于取出钢绳。落钩要使用慢速，经充分落钩钢绳不受力才能靠近取钢绳。忌手放在构件下取物，钢绳退出时不允许使用吊钩直接拉动避免钢绳弹出伤人。214 塔吊和吊车拆装由专业人员负责,专业装拆人员操作,并经专门验收后,方准使用。现场应架设风速仪，在六级以上大风、雷雨、大雾天气或超过限重时禁止作业。9.1.10人员安全防护见表人员安全防护表人员安全防护具体内容214 人员安全防护坚持用好安全“三件宝”，所有进入现场人员必须戴安全帽，高空作业人员必须戴好安全帽、系好安全带、穿防滑绝缘鞋。带电操作必须戴绝缘手套，进行可能引致眼睛受到伤害的工作，必须佩戴护目镜。高空作业人员应配带工具袋，小型工具、焊条头子、高强度螺栓尾部等放在专用工具袋内，不得放在钢梁或易失落的地方。使用工具时，要握持牢固。所有手动工具(如榔头、扳手、撬棍等)应穿上绳子套在安全带或手腕上，防止失落伤及他人。施工作业，长发必须盘入安全帽内，高空作业人员应身体健康，作业人员须体检合格，严禁带病作业，禁止酒后作业。214 9.1.11防风、防雷措施钢结构安装搭设防护架等采用钢丝绳其进行固定。并作好防雷、接地部署。材料：所有松散的材料都要绑扎并锚固或者转移到安全的区域；堆放在安装好的梁上或者楼面上的材料应分别绑在钢梁上、楼面上；在地面上成堆叠放的构件应全面检查防止坠落。油布要在顶上压上重物并将端部绑扎牢固；特别是压型钢板放在楼面上或堆在地面上一定要有专项固定方案并按照方案严格实施。设备：电缆分开，必要时移到安全的地方；所有的工作平台，起重设备，缆绳和临时结构都要牢固地系好；行走吊车的吊臂应按生产厂家的指示停在合适的位置，使之可以自由转动。所有的吊具和钢丝都要从吊钩上取下。电器：所有的电气设备都要完全防水，关上总电源；检查：安全监督员应彻底检查整个建筑，确保所有的预防措施都得到落实。9.2文明施工管理及绿色施工严格按照创建文明安全工地的标准要求和有关建筑施工现场管理规定，高标准布置施工现场，美化施工现场环境并严格进行管理，坚持以人为本，在经济适用的前提下营造文明健康的生活环境。9.2.1文明施工责任区制度建立现场文明施工责任区制度，根据文明施工管理员、材料负责人、各施工工长具体的工作责任划分，将整个施工现场划分为若干个责任区，实行挂牌制，使各自分管的责任区达到文明施工的各项要求，项目定期进行检查，发现问题，立即整改，使施工现场保持整洁。9.2.2工完场清制度（1）认真执行工完场清制度，每一道工序完成以后，必须按要求对施工中造成的污染进行认真的清理，前后工序必须办理文明施工交接手续。（2）由项目经理、文明施工管理员、保卫干事定期对员工进行文明施工教育、法律和法规知识教育及遵章守纪教育，提高职工的文明施工意识和法制观念。每月对文明施工进行检查，对各责任人进行评比、奖罚，并张榜公布。9.2.3文明施工切实加强火源管理，现场禁止吸烟，电气焊及焊接作业时应清理周围易燃物，消防工具要齐全，动火区域配备灭火器，并加强噪音控制管理、电焊弧光污染管理等。9.2.4文明施工检查214 项目文明施工管理组每周对施工现场作一次全面的文明施工检查，公司每月对项目进行一次大检查，检查内容为施工现场的文明施工执行情况，检查依据《建设部建筑施工安全检查评分标准》、《建设工程施工安全条例》、《施工现场检查评分记录表》、公司“文明施工管理细则”等。检查采用评分的方法，实行百分制记分。每次检查均认真作好记录，指出其不足之处，并限期整改。对每次检查中做得好的进行奖励，做得差的进行处罚，并敦促其改进。9.2.5绿色施工相关内容及措施钢结构施工过程中电焊作业采取遮挡措施，避免电焊弧光外泄。在现场材料及设备运输作业中，应控制运输工具发出的噪音的材料、设备搬运、堆放作业中的噪音，对于进入场内的运输工具，要求发出的声响符合噪音排放要求。在材料如钢管、钢筋、金属构配件、钢模板等材料的卸除，采用机械吊运或人工搬运方式。在易发出声响的材料堆放作业时，应采取轻取轻放，不得从高处抛丢，以免发出较大声响。214 钢构件堆场地上钢结构堆场及分布图MC480MC480K50/50K50/50附图1214 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96COMB1Combination3.20E-16-2.40E-15379.-3.55E-020.-4.77E-1898COMB1Combination-9.72E-17-2.99E-15375.-3.55E-020.-4.77E-18100COMB1Combination5.97E-16-3.48E-15369.-3.55E-020.-4.77E-18验算所有构件均满足要求。附件2根据中间钢桥临时支撑和实际钢梁加工分段并加施工荷载建立计算模型并分析构件及节点编号图:单元力（框架）输出：节点编号测站输出工况工况类型PV2V3M2M3TextmTextTextKNKNKNKN-mKN-m10.00COMB1Combination7.96E-14-7.00-1.4610.40COMB1Combination7.96E-14-2.000.5610.80COMB1Combination7.96E-142.05.99E-150.5611.20COMB1Combination7.96E-148.01.40E-14-1.4611.20COMB1Combination7.96E-14-14.3.55E-154.97E-15-5.9211.69COMB1Combination7.96E-14-8.3.55E-154.97E-15-0.2412.17COMB1Combination7.96E-14-2.3.55E-154.97E-153.0012.66COMB1Combination7.96E-143.3.55E-154.97E-153.0013.14COMB1Combination7.96E-1410.3.55E-154.97E-15-0.2413.62COMB1Combination7.96E-1416.3.55E-154.97E-15-5.9213.62COMB1Combination0-14.7.11E-157.11E-15-5.9214.11COMB1Combination0-8.7.11E-153.66E-15-0.2414.59COMB1Combination0-2.7.11E-152.21E-163.0015.08COMB1Combination03.7.11E-15-3.22E-153.00214 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210.40COMB1Combination0-5.002.49210.82COMB1Combination06.28E-14003.74211.25COMB1Combination05.002.49211.67COMB1Combination011.00-1.08212.09COMB1Combination017.00-6.50212.09COMB1Combination-3.98E-14-16.00-7.88212.56COMB1Combination-3.98E-14-11.02.32E-15-1.31213.02COMB1Combination-3.98E-14-5.04.63E-153.02213.49COMB1Combination-3.98E-143.71E-1406.95E-154.54213.96COMB1Combination-3.98E-146.09.27E-153.02214.42COMB1Combination-3.98E-1412.01.16E-14-1.31214.89COMB1Combination-3.98E-1419.01.39E-14-7.8820.00COMB1Combination-8.53E-14-13.-1.42E-14-1.42E-14-4.3820.49COMB1Combination-8.53E-14-6.-1.42E-14-9.66E-150.4820.97COMB1Combination-8.53E-142.05E-14-1.42E-14-1.93E-141.9021.46COMB1Combination-8.53E-145.-1.42E-14-2.90E-140.4821.94COMB1Combination-8.53E-1411.-1.42E-14-3.86E-14-4.3821.94COMB1Combination0-17.00-7.4822.36COMB1Combination0-11.0-3.01E-15-1.2522.79COMB1Combination0-5.0-6.01E-152.1723.21COMB1Combination0-6.06E-140-9.02E-153.2523.63COMB1Combination05.0-1.20E-142.1724.06COMB1Combination010.0-1.50E-14-1.2524.48COMB1Combination015.0-1.80E-14-7.4824.48COMB1Combination-3.98E-14-17.00-7.4824.90COMB1Combination-3.98E-14-11.00-1.2525.33COMB1Combination-3.98E-14-5.002.1725.75COMB1Combination-3.98E-148.19E-14003.2526.17COMB1Combination-3.98E-145.002.1726.59COMB1Combination-3.98E-1410.00-1.2527.02COMB1Combination-3.98E-1415.00-7.4827.02COMB1Combination-2.84E-14-17.-9.95E-15-9.95E-15-7.4827.44COMB1Combination-2.84E-14-11.-9.95E-15-5.74E-15-1.2527.86COMB1Combination-2.84E-14-5.-9.95E-15-1.53E-152.1728.29COMB1Combination-2.84E-14-5.32E-14-9.95E-151.91E-153.2528.71COMB1Combination-2.84E-145.-9.95E-154.92E-152.1729.13COMB1Combination-2.84E-1410.-9.95E-157.92E-15-1.2529.55COMB1Combination-2.84E-1415.-9.95E-151.09E-14-7.4829.55COMB1Combination-9.95E-14-17.00-7.4829.98COMB1Combination-9.95E-14-11.00-1.25210.40COMB1Combination-9.95E-14-5.002.17210.82COMB1Combination-9.95E-14-1.68E-14003.25211.25COMB1Combination-9.95E-145.002.17214 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节点反力:节点编号工况类型分布类型F1F2F3M1M2M3TextTextTextKNKNKNKN-mKN-mKN-m13CombinationMax86.60240.49300.87119.47-21.92-2.13CombinationMin74.48206.69234.4166.86-40.59-2.15CombinationMax304.76160.80450.6048.84-47.27-2.15CombinationMin263.88139.21367.6928.78-84.13-3.18CombinationMax14.92205.36212.88194.94-6.17-2.18CombinationMin12.96177.94154.68104.59-12.45-2.19CombinationMax162.85307.36380.32106.93-28.84-3.19CombinationMin141.89267.73307.3661.19-52.56-3.22CombinationMax-118.42-194.80307.75-72.7683.710.22CombinationMin-135.26-222.46239.93-136.7744.760.23CombinationMax-26.27-184.58232.97-128.8035.200.23CombinationMin-29.88-209.82169.13-246.7318.430.26CombinationMax-239.34-138.48396.68-29.0192.141.26CombinationMin-271.41-157.03325.71-51.5552.821.27CombinationMax-105.74-246.61340.92-66.5353.021.27CombinationMin-119.42-278.44275.08-120.6929.691.30CombinationMax0.16-0.02325.780.150.915.90E-0530CombinationMin0.16-0.03277.260.120.855.11E-0531CombinationMax0.14-0.03318.640.170.805.90E-0531CombinationMin0.14-0.03270.570.140.745.11E-0533CombinationMax0.11-0.03306.890.210.605.90E-0533CombinationMin0.11-0.04259.560.180.585.11E-0536CombinationMax0.08-0.04295.130.250.415.90E-0536CombinationMin0.07-0.05248.540.210.415.11E-0538CombinationMax0.05-0.05283.380.280.245.90E-0538CombinationMin0.04-0.05237.530.240.225.11E-0539CombinationMax-47.60-90.40115.15-29.1529.050.39CombinationMin-55.33-105.0788.33-54.8115.510.41CombinationMax-66.30-80.98131.73-22.1234.260.41CombinationMin-77.65-94.84102.37-41.5718.300.43CombinationMax-51.39-85.65118.51-27.8631.880.43CombinationMin-60.33-100.5590.34-52.8816.850.45CombinationMax47.6495.19114.0555.02-14.52-0.45CombinationMin42.6785.2590.1329.23-27.41-0.47CombinationMax68.7989.74127.6140.98-16.73-0.47CombinationMin61.5680.30103.0522.01-31.25-0.49CombinationMax42.8889.41128.2046.41-11.78-8.52E-0249CombinationMin38.1079.45102.6124.78-22.15-8.79E-0251CombinationMax56.5682.23144.2535.28-12.95-8.70E-0251CombinationMin50.1272.87117.2119.02-24.13-9.11E-02214 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