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INPUTSWHOMETRICSOUTPUTS•BraidingmachinestandardoperationrequirementsfromoperatorOwner:Li丫onaSME:ChengHangResponsiblePerson:Manufacturing/ManufactureEngineering•None•Equipmentstandardoperation•GoodbraidingharnessOBJECTIVETheobjectiveofthisworkinstructionistoprovideaguidetooperatethebraidingmachine,ensurethebraidingmachineworknormally.SCOPEThisworkinstructionappliestotheoperatingthebraidingmachine(B10-24H)ofAPplants.WORKSTEPS1・OperatorshouldcheckthecomplexionofthemachineaccordingtobraidingmachinedailychecklistDPAW-4.3-ME-08.99F01beforenormalproducing.Donotallowtoproductionunlessitpassthedailycheck.2.Applythebraidingmaterialbobbinsfollowingbelowsteps:rJ;U2.1OpenthesafetypreventioncoverSafetycoverfib2.2ApplyonebraidingmaterilabobbinonthespindleAttention:Thebobbinhasacorrectpositiontoinsertitonthesupport.Toprovethecorrectpositionofthebobbin,pulltheyam.Ifthebobbinturnsonhandofawatchdirection,itwillbeonthecorrectposition,ifnot,giveaturnshorttothebobbin.2.3Passtheyarnthroughtheinferiorspiral,bythebraiderstopwithchromehookandfinally
bythesuperiorspiral.
Inferiorspiral3.Closethesafetycoverandturnonthepowerofmachine2.1Keeptheyarnintensionandincreaseittothesleeveandthroughthecentralholeofsafetycover,andthenfixtheyarnonthecapstan.CapstanBraidingyarnSleeveofsafetycover2.2Repeatstep2.1〜2.4toapplyallthebraidingmaterialbobbins(24pcstotal)andbraiding
4.Resetthegreen"Startup"bu社ononcontrolpanel,tillthegreenbackgroundlightcomeout.Attention:Themachinecannotrunningifthegreenbackgroundlightisnotcomeout.Pleasecheckthetensionofeachyamandthentrytoresetthebutton,tillthebackgroundlightcomeout.5.Treadonthefootswitch,tostartthemachine,braidingalittlebitwiththehollowsleeve.Attention^Whenbraidingjhehollowsleeveneedtobepulledupatsametime.6.Cuttheendingto“pigtail”withproperforfex.
8.Treadthefootswitch,startthebradingfromthestartingpositionofharness(Thestartpositionismarkedbytape).9.Whenthehamessisbraidedtothebranchposition,thebraidingspeedneedstobeturnslowerorstoppingandbendthebranchtoproperangle,andthenkeeponthebraiding,toavoidthebranchisbraidedbymistake・Whenthebraidinggoestotherootofbranch,takeoutthebranchfromthespaceofyamsandkeeponbraiding.10.Whentheharnessisbraidedtotheendingposition,releasethefootswitchtostopthemachine.Pulloutthewholeharnessandcontinuetobraidthehollowsleevewiththespecifiedlengthdimension.11•Cutoffthehollowsleeveto“pigtail”onharnessandtheequipment.Thepigtaillengthonhamessisaround40mm,thepigtaillengthonmachineisaround10mm.
12.Repeatstep7~11fornormalproduction;13.TurnoffthemachineafterworkingNOTE1.2.3.4.Visualchecktoensurethere"senoughbraidingmaterialforatleast1hamessproductiononeachbobbin;Wheninproduction,payhighattentiontocheckifthere"sanycoreyambrokenissue.Treatwithitwhenthere"sanyyarnbrokenfinding:Cutoffthisyarnandspreadittoharnessaftertidyup,thenkeeponthebraidingandcutoffthethrum.Ifnecessary,changethewholebobbin;DoNOTwearanecktieorlooseclothingwhenoperatingthismachine.Ifyourhairisbelowshoulderlength,confineitwithanappropriateappareltokeepitfromthefrontofyourbody,toavoiditwindintothebraidingyarns.stoppedimmediately.EmergencystopAnyurgentcondition,pressdowntheemergencystopbutton.ThemachinewillbeDEFINITIONSSeeDelphiEEADBSGlossary
REFERENCES1.BraidingmachinedailychecklistDPAW-4.3-ME-08.99F01ROLESANDRESPONSIBIUTIES(optional)RoleResponsibilityCHANGEHISTORYFunctionalAreaRequiredDivisionalPBUDCSDECDEEDSXSalesCBUFinanceProgramManagementProductEngineeringManufacturingEngineeringXGSMGSM(L)ProductionControlManufacturingXCustomerSatisfactionHumanResourcesInformationTechnologyExcelleneeandLeanDateChangeDescriptionDec.20,2012FirstreleaseFINALAPPROVALMATRIX(SeePCR△10EOS・207forfurtherapprovals)FlowRequiredMonitoring&ContinuallyImproving(MCI)Flow1Flow2Flow3Flow4XFlow5X